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SIPARTPS2
6DR50xx
6DR51xx
6DR52xx
6DR53xx
Edition 10/2006
Manual
Electropneumatic Positioner for
Linear and Part-Turn Actuators
SIPART PS2 Manual
1
A5E00074630--06
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Copyrighte Siemens AG 2006 Allrights reserved DisclaimerofLiability The reproduction,transmission oruse ofthis docu- We have checked the contents ofthis manualfor mentorits contents is notpermitted withoutex- agreementwith the hardware and software descri- press written authority.Offenders willbe liable for bed.Since deviations cannotbe precluded entirely, damages.Allrights,including rights created by pa- we cannotguarantee fullagreement.However,the tentgrantorregistration ofa utility modelordes
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Contents 0 Information fortheOperator............................................. 5 0.1 General information........................................... 5 0.2 Classification of Safety Related Notices ......................... 6 0.3 Qualified Personnel ........................................... 7 0.4 Use as intended .............................................. 9 0.5 Technical Documentation ...................................... 9 0.6 Warranty Information.........................................
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3.3.5 Mounting kit “part-turn actuator” 6DR4004-8D .................... 52 3.3.6 Assembly procedure (see figure 3-8 and figure 3-9) ............... 53 3.4 Electrical Connection.......................................... 57 3.4.1 Connection in non-intrinsically safe and explosion proof version..... 59 3.4.2 Connection in intrinsically safe version........................... 62 3.4.3 Connection in type of protection “n” version ...................... 68 3.5 Pneumatic Connection ....................
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Information for the Operator InformationfortheOperator 0 Dearcustomer, Please read this manual before starting work! It contains important information and data which, when observed, ensure full availability of the equipment and save service costs. This simplifies handling of this control instrument considerably and provides accurate measuring results. You have purchased an instrument which can be installed in various configurations: S SIPART PS2without Ex-protection in a metal- or plastic housin
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Information for the Operator This manual contains the information required for use as intended of the product it describes. It is addressed to technically qualified person- nel specially trained or having relevant knowledge of instrumentation and control technology, hereafter called automation technology. Familiarity with and proper technical observance of the safety notes and warnings contained in this manual are essential for safe installation and commissioning and for safety in operation and
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Information for the Operator CAUTION ! used with the safety alert symbol indicates a potentially hazardous si- tuation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE indicates a potential situation which, if not avoided, may result in an undesirable result or state. NOTE . highlights important information on the product, using the p
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Information for the Operator WARNING ! The instrument must only be installed and commissioned by qualified personnel. The device may be used solely for the purposes described in this manual. The instrument is designed for connection to functional and safety extra low voltage. Electrical safety depends only on the power supply equipment. Pneumatic actuators exert considerable positioning forces. The safety precautions of the actuator used must therefore be scrupulously observed during installatio
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Information for the Operator WARNING ! The device may not be operated while the leaflets are in the housing. 0.4 Useasintended Use as intended for the purpose of this manual means that this product must only be used for the applications described in the technical de- scription (see also Chapter 3 of this manual). The product described in this manual has been developed, manufac- tured, tested and documented observing the relevant safety standards. If the handling rules and safety information for
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Information for the Operator 0.7 DeliveryNotes The scope of delivery is listed on the dispatch papers accompanying the delivery in accordance with the valid contract of sale. When you open the packaging please observe the information on the packaging. Check that the delivery is complete and undamaged. If possible, compare the order number on the rating plates with the or- dering data. For the scope of delivery please see Chapter 7, page 153. 0.8 StandardsandRegulations As far as possible, the ha
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Introduction Introduction 1 1.1 Generalinformationaboutthepositioner The positioner is used to adjust and control pneumatic actuators. The controller operates electropneumatically with compressed air as an energy supply. Purpose For example, the positioner can be used to control valves as follows: S with linear actuator (figure 1-1, page 13) or S with part-turn actuator VDI/VDE 3845 (figure 1-2, page 13) Different mounting types are available for linear actuators: S NAMUR or IEC 534 S integrated
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Introduction Degreeof The device is designed with IP66/NEMA4x degree of protection. protection Explosion The intrinsically safe version can be used in hazardous areas in zone 1 Protection or zone 2. The explosion proof version can be used in hazardous areas in zone 1 or zone 2. The version with the type of protection “n” can be used in hazardous areas of zone 2. SIL applications The SIPART PS2 positioners in the variations 6DR501*, 6DR511*, 6DR521* and 6DR531* (i.e. with 0/4 up to 20 mA control
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Introduction 1 4 2 3 5 1 Actuator 2 Positioner, single-acting in metal housing 3 Lantern 4 Manometer block, single-acting 5Valve Figure 1-1 Positionermounted onlinearactuator(single-acting) 3 1 2 1 Positioner double-acting in plastic housing 2 Part-turn actuator 3 Manometer block, double-acting Figure 1-2 Positionermounted onpart-turnactuator(double-acting) SIPART PS2 Manual A5E00074631--06 13
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Introduction 1 2 4 3 1 Actuator 2 Positioner, single-acting in explosion proof housing 3 Lantern 4 Manometer block, single-acting Figure 1-3 Explosion proofversion ofthe positionermounted onlinearactuator(single-acting) 1 3 2 1 Positioner double-acting in explosion proof housing 2 Part-turn actuator 3 Manometer block, double-acting Figure 1-4 Explosion proofversion ofthe positionermounted on part-turnactuator(double-acting) Table 1-1 SIPART PS2 Manual 14 A5E00074631--06
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Design and Functional Principle DesignandMethodofOperation 2 The following chapter describes the mechanical and electrical design, the instrument components and method of operation of the positioner. 2.1 Overview Introduction The electropneumatic positioner forms a control system in connection with an actuator. The current position of the actuator is detected by a servo potentiometer and fed back as actual value x. The setpoint and actual value are output simultaneously on the display. The setpo
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Design and Functional Principle spond even when the power supply fails or the electronics are defec- tive. The actuator can also be blocked or driven to its final positions depend- ing on the configuration for example by an external event via a digital input (DI2) on the alarm module. If you require electrically independent limit value messages from the standard controller, you will have to use the SIA module with the slot initiators instead of the alarm module. Communication with the controller
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Design and Functional Principle 2.2 Nameplatedesign (2) (1) (8) (7) (3) (4) (5) (6) (1) Ordernumber (5) Serialnumber (2) Manufacturer (6) Place ofmanufacture (3) Productname (7) Protection class (4) Technicaldata (8) Observe manual Figure 2-1 Design name plate,example with protection class EEx ia/ib 2.3 InstrumentComponents 14 3 15 90° 2W 3/4 W 2 1 13 DI1 4 33° 12 6.1 6.2 11 10 9 8 7 6 5 1 Input: Supply air 7 Silencer 2 Output: Actuating pressure Y1 8 Transmission ratio selector 3 Display 9 Adju
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Design and Functional Principle 3 6.121 12 9 7 1 10 -- -- ++ 10 5 6.2 4 8 1 Input: Supply air 7 Transmission ratio selector 2 Output: Actuating pressure Y1 (only possible with positioner open) 3 Display 8 Adjusting wheel for friction clutch *) 4 Output: Actuating pressure Y2 9 Terminals standard controller 5 Operating keys 10 Terminals options modules 6.1 Restrictor Y1 12 Safety catch *) 6.2 Restrictor Y2 *) in double-acting actuators Figure 2-3 View ofthe explosion proofversion ofthe positioner
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Design and Functional Principle 2.3.3 PneumaticConnections The pneumatic connections are on the right hand side of the positioner (figure 2-4 and figure 2-5). 1 2 3 4 5 1 Actuating pressure Y1 in single- and double-acting actuators 2 Feedback shaft 3 Supply air P z 4 Actuating pressure Y2 in double-acting actuators 5 Exhaust air output E with silencer on the bottomof the instrument Figure 2-4 Pneumatic connection in normalversion 1 2 3 4 5 6 7 1 Restrictor Y2 *) 5 Actuating pressure Y1 2 Restric
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Design and Functional Principle The exhaust air output E can be provided for supplying dry instrument air to the tapping chamber and spring chamber to prevent corrosion. Figure 2-6, page 21 shows the pneumatic connection variants for the different actuator types, the positioning action and the safety position after power failure. SIPART PS2 Manual 20 A5E00074631--06
