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Owner’s Installation Guide for the
Paxton Automotive
Novi 1200 Supercharger
for the
Dodge Hemi
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
(805 604-1336 . FAX (805) 604-1337
DP/N: 4809650 - v1.0 11/09/04
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FOREWORD roper installation of this supercharger kit requires general automotive mechanic knowledge and experience. Please Pbrowse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician. Please call Paxton Automotive for installers in your area. © 2005 PAXTON AUTOMOTIVE All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into anot
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TABLE OF CONTENTS FOREWORD .......................................................... ii TABLE OF CONTENTS ........................................................iii RECOMMENDED TOOLS FOR INSTALLATION ................................ iv PARTS LIST .......................................................... v 1. COMPONENT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. OIL FEED ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .
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RECOMMENDED TOOLS FOR INSTALLATION 2002 Dodge Hemi efore beginning this installation, please read through this entire instruction booklet and RECOMMENDED TOOLS Bthe Street Supercharger System Owner's Manual which includes the Automotive Limited FOR INSTALLATION: Warranties Program and the Warranty Registration form. 1. Factory Repair Manual Paxton supercharger systems are performance 2. 3/8" Socket and Drive Set: SAE & Metric improving devices. In most cases, increases in torque of 30
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2003 Dodge Hemi Part No. 1201220 PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 4PCH110-044 S/C MNTG BRKT ASSY '03 HEMI 1 4PCH101-001 FUEL PUMP ASSY '03 HEMI 4PCH 010-044 SUPERCHARGER MTG PLT 1 7U031-018 5/16" EFI FUEL HOSE 24" 4PCH010-010 SUPPORT S/C MOUNTING PLT 1 7U031-018 5/16" EFI FUEL HOSE 9" 4PCH010-020 SUPPORT S/C MTG PLT 1 7U031-
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2003 Dodge Hemi Part No. 1201220-P PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY 8PN104-010 ASSY SURGE TANK '03 HEMI 8N056-060 SURGE TANK 1 7E010-075 #12 SHEET METAL SCREWS 2 7P500-078 1/2" x 3/4" STR HOSE BARB 2 8N055-050 PLASTIC CAP, SURGE TANK 1 7J006-093 6mm WASHER, PLATED 4 7C060-016 M6 x 1.00" x 16 HXHD 2 7U100-055 6" TIE-WRAP 10 7P500-078 1/2" x 3/4" STR
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2003 Dodge Hemi Part No. 1201220-P PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 4PCH110-044 S/C MNTG BRKT ASSY '03 HEMI 1 4PCH101-001 FUEL PUMP ASSY '03 HEMI 4PCH 010-044 SUPERCHARGER MTG PLT 1 7U031-018 5/16" EFI Fuel hose 24" 4PCH010-010 SUPPORT S/C MOUNTING PLT 1 7U031-018 5/16" EFI Fuel hose 9" 4PCH010-020 SUPPORT S/C MTG PLT 1 7U03
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2003 Dodge Hemi Part No. 1201220 PARTS LIST IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately. PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 8PN104-010 ASSY SURGE TANK '03 HEMI 8N056-060 SURGE TANK 1 7E010-075 #12 SHEET METAL SCREWS 2 7P500-078 1/2" x 3/4" STR HOSE BARB 2 8N055-050 PLASTIC CAP, SURGE TANK 1 7J006-093 6mm WASHER, PLATED 4 7C060-016 M6 x 1.00" x 16 HXHD 2 7U100-055 6" TIE-WRAP 10 7P5
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1. COMPONENT REMOVAL Section 1 COMPONENT REMOVAL 1. COMPONENT REMOVAL A. Using a suitable container drain the engine D. Using a pair of needle nose pliers or a spring coolant. On the driver’s side of the vehicle hose clamp tool remove the spring clamps at the lower corner of the radiator locate the that retain the two heater hoses that are drain petcock using a 16mm open-end located on the passenger side of the front wrench rotate the petcock and drain the cover. Remove the hoses. coolant.
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G. Unclip the 4 clips that retain the top portion K. Remove the factory orange silicone ring of the factory air filter housing and set the from the throttle body and set aside. Remove housing and rubber duct aside it will not be the accessory drive belt. (See Fig. 1-g.) reused. H. Remove the air filter and lift up on the lower portion of the factory air filter housing and remove it from the air filter support bracket set the lower portion of the housing aside it will not be reused. (See Fi
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2. OIL FEED ASSEMBLY Section 2 OIL FEED ASSEMBLY 2. OIL FEED ASSEMBLY A. Disconnect the factory oil pressure sending unit wire harness from the sending unit. Remove and set aside the factory oil pres- sure sender located on the passenger of the engine. Using the supplied fitting install the short 1" nipple into the side of the supplied TEE fitting. *** NOTE *** Do not use Teflon paste or Teflon tape on this fitting as it may clog the supercharger oil jet and l
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3. OIL DRAIN ASSEMBLY Section 3 OIL DRAIN ASSEMBLY 3. OIL DRAIN ASSEMBLY A. On the passenger side of the oil pan locate E. Thoroughly clean the threaded area. Reach the large hump in the oil pan measure inside the oil pan and retrieve any stray down1-3/4" from the lip of the oil pan and chips. Apply a small amount of sealer to the make a mark. Center the mark between the new threads. Apply more sealer to the sup- two oil pan retaining bolts. (See Fig 3-a.) plied 3/8" x 16 x –8 fitting and se
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4. HEATER HOSE RELOCATION Section 4 HEATER HOSE RELOCATION 4. HEATER HOSE RELOCATION A. Install a supplied 3/8" x 45° street elbow into the front cover of the engine, install the second supplied 3/8" x 45° street elbow into the previously installed elbow. Install the factory hose barb fitting that was removed in Step 1-e and install into the open end of the street elbow. *** NOTE *** Assemble the fittings using Teflon paste to aid in sealing. Attach the “J” shaped
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5. COOLANT RESERVOIR RELOCATION Section 5 COOLANT RESERVOIR RELOCATION 5. COOLANT RESERVOIR RELOCATION A. Locate the lower radiator hose. Locate the TEE fitting in the lower radiator hose that the 1" hose attaches measure up approxi- mately 2-1/2" from the TEE fitting and cut the upper portion of the hose. B. Locate the three spacers, screws, and wash- ers in the coolant relocation assembly. Raise the coolant reservoir using the spacers and secure with the supplied 6mm screws and washers
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6. SUPERCHARGER MOUNTING BRACKET Section 6 SUPERCHARGER MOUNTING BRACKET 6. SUPERCHARGER MOUNTING BRACKET A. Locate the supplied two small supercharger E. Loosen the remaining alternator retaining mounting plate support brackets bolts and bolt and rotate the alternator up leaving it washers. Assemble the two brackets using attached to the front cover. (See Fig. 6-c.) the four 5/16" x 18 x 1.0" bolts and washers that are provided. B. Using the supplied support bracket and the supplied 8mm x
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G. Remove the casting flash from the lower mounting location using a file or small disc INSTALL THE 12mm x 100 x 1.75 BOLT sander. THROUGH THE ORIGINAL MOUNTING HOLE IN THE FRONT COVER *** NOTE *** Care must be taken to not damage the machined surface, as this surface is critical to proper mounting bracket alignment. 13mm HEADED BOLT REMOVED IN AN EARLIER STEP CASTING FLASH TO BE REMOVED Fig. 6-e J. Install the supplied supercharger mounting plate as an assem
