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™
S U M M I T 425 & 625
™
S U M M I T 450 & 650
Natural Gas Barbecues
Step-By-Step Guide
Summit 425 NG
Summit 625 NG
Summit 450 NG Summit 650 NG
WARNING: Do not try to light this
appliance without reading "Lighting"
WARNING: F o l l ow all leak c h e ck pr o c e d u r e s
instructions section of this manual.
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
THIS GAS APPLIANCE IS DESIGNED FOR
dealer assembled.
OUTDOOR USE ONLY.
NOTICE TO INSTALLER: These instructi
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INSTALL GAS SUPPLY (CART INSTALLATIONS ONLY) General Specifications for Piping Typical natural gas supply installation. Figure 1. Gas supply Note - Contact your local municipality for building Inside wall codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT Outside wall THIS INSTALLATION BE DONE BY A PROFESSIONAL. Shut off Some of the following are general requirements taken from ANSI Z223.1, for
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TOOLS NEEDED REMOVE PACKAGED 7/16 and 3/4 inch open end or an adjustable wrench CONTENTS Right panel (Summit 450 and 650 only) SUPPLIES NEEDED 1/4-20 x 1/2 inch bolt (2) Your LP tank is shipped empty for safety. After setting the LP fuel scale you will need to fill it. (See Step "Fill LP t a n k . " ) You will need a soap and water solution to check for gas Nylon washer (4) leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x
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REMOVE PACKAGED ADD COOKING MODULE CONTENTS (CONTINUED) Caution: Use two people to lift and install the cooking module. Lift the cooking module out of the packaging. The gas Catch pan holder line, regulator, and bracket will hang below the module. Lower the module on an angle into the cart so the control panel is under the front top frame rail. Figure 2. Guide the Catch pan gas line regulator and bracket while lowering the module into the cart. Drip pan Stainless steel bottom shelves (For Summit
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MOUNT REGULATOR ADD RIGHT PANEL FOR THE SUMMIT 450 & 650 BRACKET You will need: two 1/4-20 x 1/2 inch bolts, two nylon You will need: right panel and two plastic plugs. washers, two 1/4-20 keps nuts, and a 7/16 inch or open Set the right panel in place. The top flange of the panel end wrench. fits over the top crosspiece. The bottom curved flange fits Position the top of the regulator bracket over the top under the bottom crosspiece. Figure 5. crosspiece. Slip a washer over the bolt and insert
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CONNECT FLEXIBLE INSTALL FLAVORIZER HOSE TO REGULATOR BARS You will need: the 12 foot natural gas supply hose and a You will need: seven (Summit 425 or 450) or eleven 3/4 inch or adjustable wrench. (Summit 625 or 650) flavorizer bars Thread fitting end of hose onto regulator. Figure 7. Set the Flavorizer bars front to back over the burners in Tighten with wrench. the slots of the Flavorizer Bar/cooking grill support. Figure 8 (a). a) Regulator Gas supply hose Flavorizer Bar/ cooking grill sup
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INSTALL STEAM-N-CHIPS ADD COOKING GRATES SMOKER You will need: two (Summit 425 or 450) or three (Summit 625 or 650) cooking grates. You will need: Steam-N-Chips smoker. The cross-wire of the cooking grate goes down. Set the Remove the center Flavorizer bar (the one that is not over cooking grates in place next to each other. Figure 10. a burner). Set the handles of the Steam-N-Chips smoker on the Flavorizer bar holder. Figure 9 (a). Note: For directions on how to use the Steam-N-Chips smoker,
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INSTALL WARM-UP INSTALL BOTTOM TRAY BASKET You will need: Bottom tray, catch pan holder, catch pan, and one drip pan. You will need: warm-up basket. Install one end of the warm-up basket into the hole on the right end of the lid and the other end into the slot in the left end of the lid. Figure 11 (a). Figure 13 Note: It may be easier to install the catch pan holder by removing the catch pan from the holder. Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 14. a)
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View from front of the Cooking Box INSTALL BOTTOM SHELVES Mounting slots For the Summit 425 or 625, place the stainless steel bottom shelves between the frame supports. For the Summit 450 and 650, place the bottom rack under Tabs of bottom tray the cart between the frame supports. Lift up one end of the rack so it clears the crosspiece. Continue to lift until the opposite end clears the opposite crosspiece. Set the rack in place on both crosspieces. Figure 16 Put the foil drip pan into the catc
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INSTALL CONDIMENT CHECK FOR GAS LEAKS HOLDERS AND WORK WARNING SURFACES The gas connections of your Weber Gas You will need: two condiment holders and two stainless Barbecue have been factory tested. We do steel work surfaces. h ow ever recommend that you leak c h e ck all Place the condiment holders on the ends of the frame. gas connections before operating yo u r Set the work surfaces on top of the condiment holders Weber Gas Barbecue. and the barbecue frame. Figure 18. Remove burner control
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CHECK FOR GAS LEAKS DANGER Do not use an open flame to c h e ck for gas (CONTINUED) l e a k s . Be sure there are no sparks or open Pull the front panel up and out of the cooking box flames in the area while you c h e ck for leaks. assembly. Figure 21. This will result in a fire or explosion which can cause serious bodily injury or death and d a m age to pro p e rt y. WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting. You will need: a soap and water s
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b) CHECK FOR GAS LEAKS (CONTINUED) a) Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak. c) W A R N I N G : D o n o t i g n i t e b u r n e rs when leak c h e ck i n g . a) Manifold c) Manifold d) d) Manifold Summit 425 or Summit 625 or Summit 450 Summit 650 Figure 22 Manifold Figure 22 Check: a) Left valves to manifold connection. Figure 22 (a). b) Center valves to manifold connection. Figur
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CHECK FOR GAS LEAKS REINSTALL FRONT (CONTINUED) PANEL a) Hose to regulator connection. Figure 23 (b). You will need: front panel. b) Hose to quick disconnect connection. Figure 23 (a). With the Weber logo to the left, slide front panel down into place. Figure 24. WARNING: If there is a leak at connections 22 (a), 22 (b), 22 (c) 23 (a), or 23 (b) turn OFF the gas. Do not operate the barbecue. Contact your dealer. When leak checks are complete, turn gas supply OFF at the source and rinse connect
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R E I N S TALL CONTROL REINSTALL BURNER P A N E L CONTROL KNOBS You will need: control panel. You will need: four (Summit 425 or 450) or six (Summit 625 or 650) burner control knobs. Pull igniter buttons up until they stay in the up position. Place the control panel into the grooves on either side of Push on the burner control knobs. Figure 26. the front of the cooking box. Push the control panel into place, using even pressure while pushing. Figure 25 (a). Use your fingers to lift the front
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INSTALL TOOL HOLDERS You will need: four tool holders. Place the tool holder under the control panel and over the front panel. Figure 27 (a). Set the tool holder on top of the front panel and slide it to the left. Figure 27 a) Control panel Front panel REFER TO OPERATING GUIDE BEFORE LIGHTING BARBECUE 15
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