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Assembly and Operation
®
Liquid Propane Gas Grill
Model No. 16238
@
@
I//
Failure to follow all manufacturer's
THIS GRILL IS FOR OUTDOOR
instructions could result
USE ONLY
in serious personal injury and/or
property damage.
CAUTION Read and follow all Safety Statements,
Assembly instructions, and Use Customer Service
IToll Free 1-800-396-3838
and Care Manual Directions before
attempting to assemble and cook.
To Installer/Assembler: Leave these
CAUTION
instructions with consumer.
Some parts may co
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One Year Full Warranty on Kenmore Grill Warranty ......................................................... 2 For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint finish) that is Safety. ............................................................. 2 defective in material or workmanship. If this grill is defective in material or workmanship within one year from the date of Caring for your equipment .............................. 3 pu
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1 Failure to ensure correct venturi tube assembly For residential use only. Do not use forl may result in a hazardous fire or explosion commercial cooking, causing serious bodily injury and/or property I damage. CARING FOR YOUR EQUIPMENT CARBON MONOXIDE HAZARD INSTALLATION Combustion byproducts include carbon THE INSTALLATION OF THIS APPLIANCE MUST monoxide which has no odor and can CONFORM WITH LOCAL CODES OR, IN THE cause serious injury or death. Never use ABSENCE OF LOCAL CODES: inside homes,
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L.P. GAS CYLINDER NEW OPD THE CYLINDER MUST ALSO BE EQUIPPED WITH: HANDWHEEL Gas cylinders manufactured today have a. A shut-off valve terminating in a proper cylinder valve outlet mechanisms to provide worry free specified in current standards: grilling year round: • Canada: CAN/CGA - 1.6a - M98 - Outdoor Gas Grills - Amend. 1. Q.C.C.I or Type 1-Quick Connect • U.S.: ANSI Z 21.58a-1998 OUTDOOR COOKING _hreads Coupling Valve, ensure fast tank APPLIANCES. hook-ups requiring only hand b. A listed
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2. TRANSPORTATION AND STORAGE: Prior to attaching the propane cylinder to the hose and regulator, be sure the cylinder valve and the appliance valves are OFF. The WARNING: Although it is safe when used properly, careless cylinder valve is turned off by rotating the handwheel (see Figure 3) handling of the propane gas cylinder could result in fire, clockwise (left to right) until it stops and all appliance valves should explosion, and/or serious injury. be in the off position. When attaching the
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:r_._ illivc#_._ ii Master Bagpack & & #8-32 x 3/8 Tapping Screw #10 x 1F2Phillips Screw (24 pieces) (2 pieces) i i i i i i i i i i A i i i i i Shoulder Screw 1/4" - 20 X 1/2" Carriage Bolt i i (2 pieces) (2 pieces )(Black) i i i i i i i m 1/4" - 20 X 2" Carriage Bolt 1/4"-20 Large Body Tapered Wing Nut 1/4"-20 Wingnut (8 pieces) (2 pieces) (10 pieces) bJ (2 Black) #6-32 Wing Nut #10-24 Wing Nut Push Pin Hinge Clip (Overlay) (Sideburner) (Side Panel) (Lid) (2 pieces) (1 piece) (2 pieces) (1 piec
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I'l % / NoTank Tank Bracket Bracket Notch Caster Plug FIG. "A" Left hand leg assembly Right hand leg assembly Insert caster into holes on outside 1. Turn leg assembly upside down as corner of caster plug as shown. shown and insert caster plug. Make sure caster plug tab is in line with notch in leg. (SEE FIG "A") Leg Assembly (Left Hand shown) 2. Turn leg assembly over and tap on a hard surface until the caster plugs are fully seated. Locking Caster Non-Locking Caster tabs are on front 3. Insert
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5. Position left hand leg assembly as shown with console mounting tab facing up. Place non-tank side of bottom pan over bottom support. Attach bottom pan with 1/4"-20 x 1/2" carriage bolt (Black) and wing nut (Black). Console mounting tab facing up. Bottom Pan Bottom Su Tank opening on right side. Console mounting tab facing up. / 6. Position right hand leg assembly as shown, with console mounting tab facing up. Place tank side of bottom pan over bottom support. Attach bottom pan with 1/4-20 x 1
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7. Position side panels over legs and slide up into position. Bottom flange of side panel hooks over bottom support. Push against leg assembly Then slide up into position
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Your Home For repair-in your home -of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) Call anytime, day or night (U.S.A. and Canada) vvvvvv.sears.com vvww.sears.ca Our Home For re
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10. Position console/valve assembly over tabs as shown. Locate Console on tabs as shown. (Right side shown) Note: Check wires from switch harness to ensure that they are not against any sharp surfaces. 11
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11. Assemble shelf support brackets by sliding shelf bracket (A) and Shelf bracket (B) together while paying close attention to hole alignment, and attach the two with (2) #10 x 1/2" screws. Repeat for second set. 12. After joining shelf bracket (A) and (B), align holes along bottom flange of brackets with corresponding holes along top edge of casting support. Fasten with (2) #10 x 1/2" screws. (Note: Bottom flanges on shelf support brackets should point toward interior of grill.) I I I I 13. At
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14. Position left side shelf over shelf mounting brackets 15. To begin installation be sure to align large shelf (holes) with the small holes in the shelf bracket assembly. Insert (2) #10 x 1/2" Truss head screws (phillips drive) into largest hole on outside rear corner of shelf carefully aligning with small hole in shelf mounting bracket. Repeat procedure for inside rear. Outside hole Inside hole Rear View 16. To install shelf trim, tilt grill onto opposite shelf supports, align large holes in
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? 18. Attach side burner lid handle, side burner lid and burner tray. I I I 19. First begin by attaching side burner lid handle to side burner lid using (2) #10 x 112" screws. ? ? I I i ? I I 20. Second, attach side burner tray to side burner base using (4) #10 x 1/2" screws holes as shown. (SEE FIG "B") FIG "B" 21. Third, attach side burner lid using (2) #10 Shoulder Screws, then insert side burner into slot as shown, insert threaded stud on bottom of side burner into slot provided. After inser
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Front View Rear View Front View 22. Attach side burner assemblies using shelf mounting procedures as previously described. (Steps 14 & 15) #10 x 1/2 23. After attaching side burner base assembly to shelf mounting Phillips Screws brackets insert side burner valve into burner tube of side burner as shown. ! I I I I I I I € ! I I ! I I I I I I I I #10 x 1/2 Phillips Screw Rear View Side View 24. After inserting valve orifice into burner tube, Burner attach shelf trim using (3) #10 x 1/2 phillips sc
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Attachsideburnervalveandbezelusing(2)#8x 3/8tapping screwsasshown. Insertsideburnerknob. #8 x 3/8 _, Tapping Screws J Knob Front View 25. Position base casting down over 1/4"-20 studs and secure in place with two 1/4"-20 large body wing nuts. I & #8-32 x 3/8 Tapping Screw %q 1/4"-20 Large Body Wing Nut 16
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26. Position bottom cross lighter assembly as shown, being sure to feed ignitor wires through the front holes in the bottom of the base casting. Bottom cross-lighter just "lays" loose at this stage of the assembly. NOTE: Cross lighter top and cross lighter bottom assembly come packaged togetherwith the grillburners. These parts should be separated prior to this step. f / Left side of cross lighter. ! 17
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27.Installburners byfeeding burnerthough slotinthebasecastingandguiding burnertubeoverorifice invalve,seeillustration below. Secureburners withthree1/4"-20 x 3/4"carriage boltsand1/4"-20 Knurlnuts. Burner Tube Orifice Burner tube must fit over valve orifice as shown. Q 1/4"-20 Knurl Nut 1/4" - 20 X 3/4" Carriage Bolt 18
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28.Installthreecrosslighterspacers overthreaded studsinbottom crosslighter, theninstallcrosslightertopplate. Secure withthree#10-24 wingnuts. Tabsincrosslightertopmustfitinto"grooves" ontop ofburners asshowninillustration below. #10-24 Wine Cross Lighter Spacer / \ D Tube Spacer IMPORTANT Tabs in cross lighter top fit into "grooves" on top of burners. #10-24 Wing Nut 19
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29.InstallHeatDistribution Platebyplacinginposition sothatthesixsupports restonthesixribsin thebasecasting. Suppo_ I I Rib in Base Casting I I I I 20
