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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
8300 Series
Model No. 9992-645 (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IMPORTANT
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
NOTE:
assembly, operation, servicing or repair
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Contents DANGER General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DANGER indicates an imminently hazardous situation which, if not General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 avoided, will result in death or serious injury. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LP Fuel Connections Other Than Po
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WARNING � DO NOT move grill while it is lit. � Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. WARNING � NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. � NEVER use charcoal briquettes or lighter fluid in a gas grill. � Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill. � NEVER leave the grill u
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Electrical Attachments Natural Gas Connections WARNING When using an electric attachment with the grill, follow the specification and warning statements accompanying the attachment. � Gas supply system must be installed in accordance with the U.S. IMPORTANT: If using an external electrical source, the installed National Fuel Gas Code. appliance must be electrically grounded according to local codes or, � This appliance and its individual shut off valve must be disconnected in the absence of loca
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L.P. Gas Cylinder CAUTION Have the gas dealer weigh the cylinder after filling to ensure that the cylinder is not over filled. DANGER � DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, Hose and Regulator which could result in explosion, fire, severe personal injury or death. The Type 1 connection system has the following features: 1. The system will not allow gas to flow until a positive connection has WARNING been made. NOTE: T
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Transporting the Cylinder (continued) Filling and Purging Type 1 L.P. Gas Cylinders (continued) WARNING Fig. 4 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER � NEVER store a spare L.P. gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance. (Fig. 3) � NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serio
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Grill Features — 8300 Series 14 13 1 2 3 4 12 5 11 6 10 7 8 9 1. Grill Hood 8. Cart with Doors 2. Thermometer 9. Control Knobs: Main Burners 10. Control Knob: Rear Infrared Burner 3. Hood Handle 4. Control Knob: Side Burner 11. Left Side Shelf 5. Right Side Shelf 12. Grilling/Cooking Surface 6. Electronic Igniter: Main, Side, 13. Rear Infrared Burner and Rear Infrared Burner. 14. Warming Shelf 7. Convection Vents NOTE: See your dealer for a Rotisserie Kit that is purchased separately (the bracke
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Replacement Parts List — 8300 Series 1 2 4 3 8 5 9 7 6 11 17 10 18 16 15 19 13 14 12 1. 9992-4131 Hood Assembly w/Logo Plate 2. 9992-1111 Temperature Gauge Only 3. 9992-4141 Hood Handle Assembly 4. 9992-1301 Warming Rack 5. 9992-4071 Back IR Electrode Assembly 6. 9992-1101 Universal Igniter Wire (60" Wire) 7. 9992-4061 Back IR Burner Assembly LP 8. 9992-2731 Back IR Cover 9. 9992-1191 Hood Bolt Kit (hdwe) (x2) 10. 9992-1311 Main Burner (w/hdwe) 11. 9992-4081 Main Burner Electrode Assembly 12. 99
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Replacement Parts List — 8300 Series 26 20 28 21 22 29 27 23 25 24 32 30 31 33 34 43 35 42 38 36 37 41 39 40 20. 9992-1211 Side Shelf Left (Condiment Tray) 21. 9992-4421 Main Valve and Manifold Assy (LP) 22. 9992-1501 Back IR Knob 23. 9992-1491 Main Knob (Large) 24. 9992-1271 Main Bezel 25. 9992-1261 4 Pole Igniter 26. 9992-1341 Drip Pan 27. 9992-4591 2 Hose Regulator LP 28. 9992-1741 Side Shelf Right Assembly 29. 9992-1761 Cart Back 30. 9992-2801 Cart Left Side 31. 9992-4091 Door Magnet Bracket
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Grill Assembly — 8300 Series Fig. 6 IMPORTANT: Remove all protective plastic film from stainless steel parts prior to assembly/use. This film is installed at the factory to prevent damage that could occur during shipment and handling. Tools Required (not provided): — 1/4” Hex Nut Driver Fig. 7 — Phillips Screwdriver Optional: — Battery Powered 1/4” Hex Nut Driver Left Side Shelf Attachment Fig. 8 Place a piece of styrofoam from the packaging in the grill to 1. leave the grill hood propped open
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Grill Assembly — 8300 Series Fig. 12 IMPORTANT: Remove all protective plastic film from stainless steel parts prior to assembly/use. This film is installed at the factory to prevent damage that could occur during shipment and handling. Tools Required (not provided): — 1/4” Hex Nut Driver — Phillips Screwdriver Fig. 13 Optional: — Battery Powered 1/4” Hex Nut Driver Right Side Shelf Attachment The right side shelf attaches to the right side of the grill (Fig. 12). 1. Fig. 14 Secure the center of
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Grill Assembly — 8300 Series Side Burner Installation Fig. 16 Install the burner and cap (Fig. 16 and Fig. 17). 1. Fig. 17 Install the grate over the burner (Fig. 18). Fig. 18 2. Interior Parts Installation Fig. 19 Insert the row of four heat tents with the triangle ridges 1. facing up (Fig. 19). Install the four cooking grates on the ledges provided on the grill 2. Fig. 20 to create your cooking surface (Fig. 20). Place the warming shelf on the support brackets. The end 3. support rods slip ins
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Grill Assembly — 8300 Series Igniter Battery Installation Fig. 22 The AA battery, spring and igniter cap must be installed before 1. using (Fig. 22). Install the AA battery, negative end first. 2. Slide the spring assembly over the battery. 3. Screw the igniter cap onto the igniter (Fig. 23). 4. Test the Igniter: Fig. 23 A spark should appear at electrode tips. If the spark does not appear: -Check the wire connections to the electrode module. -Check the proper assembly of a fresh AA battery. NOT
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Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure the L.P. cylinder valve is closed. Attach to the grill. Read and follow the directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection. To disconnect, turn coun
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Natural Gas Installation — 8300 Series NOTE: This step applies to you only if you are converting your 8300 Series grill to use NATURAL GAS. If you will be using your grill with LP GAS, this section does not apply to you. Please skip back to the section titled “LP Cylinder Installation”. The 8300 Series Grill is set up at the factory for use with LP GAS. A NATURAL GAS Conversion Kit is available and must be purchased separately. Follow the installation instructions provided with the Natural Gas C
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Leak Testing Fixing A Fuel Leak � If you detect a leak: DANGER 1. Turn off the fuel supply. Push in and turn on the control knobs to release pressure in the hose, then turn the control knobs TO PREVENT FIRE OR EXPLOSION HAZARD: back to off. � NO SMOKING. DO NOT use or permit sources of ignition 2. Wash off soapy solutions with cold water and towel dry. in the area while doing a leak test. 3. Stop a leak by tightening the loose joint, or by replacing the � Perform leak tests outdoors only. faul
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Start-Up Check List Lighting Instructions WARNING WARNING Failure to follow these safety steps before using the grill each THE FOLLOWING RULES MUST ALWAYS BE time could result in a fire that could be hazardous to you, your FOLLOWED IN THIS ORDER (Fig. 30): appliance or property. It is especially important to observe 1. OPEN THE GRILL LID! Any attempt to light the grill with these steps after the grill has been stored, moved or cleaned. the lid down could cause an explosion. 2. Check that the
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Fig. 32 Lighting Main Burners 1. Push and turn one of the main burner control knobs counterclockwise to the “HIGH” position. Wait 5 seconds. (Fig. 31, 32, and 33) 2. Press and hold the electronic igniter button. You will hear a snapping sound. (Fig. 33) 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again. 4. Repeat steps 1 through 3 to light the remaining burners. 5. If the burner does not light on the second try
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Using the Rotisserie — 8300 Series NOTE: Your 8300 Series grill is set up from the factory with a Back Infrared Burner. An optional ROTISSERIE KIT to use with the back infrared burner must be purchased separately. The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type which provides intense searing radiant heat. Preferred by chefs over other cooking methods, this intense heat sears in the natural juices and nutrients fou
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Lighting the Rotisserie Burner 1. Push and turn on the control knob for the ROTISSERIE BURNER counterclockwise to the Fig. 38 “HIGH” position (Fig. 38 and 39). Wait 5 seconds. 2. Press and hold the electronic igniter button (Fig. 39). You will hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again. 4. Repeat steps 1 through 3. 5. Once lit, turn the control knob to the desired setting. 6. If the