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PRODUCT GUIDE
MODEL 463250811
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
IMPORTANT: Refer to the
instructions inside when
Estimated assembly time: 30 minutes
converting this grill to
Natural Gas.
The following are trademarks registered by
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1. Shut off gas to the appliance. Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2. Extinguish any open flame. 3. Open lid. Parts Dia
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. Maximum load for side
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Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate WARNING knobs from to . You should see a smaller flame in Turn controls and gas source or tank OFF when not position than seen on . Perform burner flame check on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burne
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and troughs. SPIDER ALERT! 3. Remove cotter pins and carryover tubes from front of burners. 4. Remove cotter pin and lift burner to disengage from SPIDER AND WEBS bracket on firebox. INSIDE BURNER TUBE 5. Use flat blade screwdriver to pry off electrode from burner. Electro
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Grill Halogen Light 2. 1. 3. LIGHT OPERATION INSTRUCTIONS ON ON 1. Make sure light switch on the control panel is in the “OFF” position. OFF 2. Connect light plug to an extension cord, then put the extension OFF cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use ˙ Keep any electrical supply cord away from any heated surface. ˙Use the shortest length extension cord required. Do not connect 2 or more extension cords to
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Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position. IM
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A1 TOP LID PP 1 LID, F/ SIDEBURNER B 1 TOP LID, INNER LINER QQ 4 HANDLE, F/ SB / DOORS C 1 LOGO PLATE, W/ TEMP GAUGE RR 1 SIDEBURNER D 2 HANDLE END, TOP LID SS 1 ELECTRODE, F/ SIDEBURNER E 1 HANDLE, TOP LID TT 1 GRATE, F/ SIDEBURNER RUBBER BUMPER, RECTANGLE, F/ UU 2 DRAWER FRONT F2 TOP LID VV 2 DRAWER FRAME G 1 HARDWARE F/ TOP LID ASSEMBLY WW 1 RIGHT SIDE SHELF H 1 FIREBOX XX 1 CONTROL PANEL, RIGHT SIDE SHELF I 4 MAIN BURNER YY 1 RIGHT PANEL F/
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PARTS DIAGRAM G A KK H GGG B O FFF DDD CCC C HH Q D U F GG E PP LL HHH QQ OO K Z JJ FF I Y TT III MM J X L N RR NN SS P BBB WW M P DD W ZZ XX V VV EE AAA YY T UU QQ QQ EEE W VV II UU AA R S QQ BB CC 14
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Front ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Locking caster Bent U pin Fixed caster
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Place lower back panel between side panels at rear of bottom shelf. Make sure the adapter is positioned as shown. Secure 3 lower back panel to side panels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw. 1/4-20x1/2” screw Lower back panel Adapter 16
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Lower back panel Attach drawer right panel to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 4 Drawer right panel #10-24x3/8” screw 5mm lock washer 5mm flat washer On back of grill, attach drawer right panel to lower back panel using two #8x3/8” self-tapping screws. 5 Drawer right panel #8x3/8” self-tapping screw
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Cart left side panel Attach drawer upper panel to drawer right panel using three #8x3/8” self-tapping screws. Attach drawer upper panel to cart 6 left side panel using two #8x3/8” self-tapping screws. Drawer upper panel #8x3/8” self-tapping screw #8x3/8” self-tapping screw Drawer right panel Inside of cart, attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw. 7 1/4-20x1/2” screw 18 Upper back panel Lower back panel
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Front brace Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. 8 Secure using one 1/4-20x1½” screw on each side. Hinge pin 1/4-20x1½” screw Insert tank heat shield tabs(w/o holes) into slots between upper back panel and lower back panel, shown A. 9 Attach tank heat shield front tabs(w/ holes) under front brace using two #8X3/8” self-tapping screws, shown B. A B #8x3/8” #8x3/8” self-tapping screw self-tapping screw 19 Tank heat sh
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This step requires two people to lift and position grill head onto cart. Carefully lower the grill 10 head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose Inside of cart, connect adapter wire harness and light wire harness. 11 Light wire harness Adapter wire harness Lower back panel (Inside) Adapter 20
