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Limited Warranty Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination. 90 Days LIMITED warranty Upon consumer supplying proof
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Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) 18 • 06601295
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Char-Broil, LLC • Columbus, GA 31902 • Assembly Instructions ©2006
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06601295
ASSEMBLY/USE & CARE
MANUAL
FOR OUTDOOR HOUSEHOLD USE ONLY.
DO NOT USE INDOORS OR
FOR COMMERCIAL COOKING.
INSTALLER/ASSEMBLER: Leave these instructions with
consumer.
CONSUMER: Keep this manual for future reference.
WARNING
Read this manual before cooking on grill. Failure to follow
all manufacturers’ instructions could result in serious
personal injury and/or property damage.
Combustion by-products produced when using this product
contain chemicals known to the State of California
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Safety Symbols Installation Safety Precautions The symbols and boxes shown below explain what each heading • Use grill only with LP (propane) gas and the regulator/valve means. Read and follow all of the messages found throughout the assembly supplied. manual. • Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI DANGER Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling and storage of LP cylinders must conform to LP Ga
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Parts List Parts List Key Qty. Description Kit Number Key Qty. Description Kit Number A.......1.......Base Assy .. ......................................................... 29001 . 148 M......1.......Grease Cup Kit.......................................................55710171 B.......1.......Control Panel Leg Kit ........................................... 55710172 N ......1.......Ele
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e s i w k Use & Care WARNING LP Tank (LP Gas Supply Cylinder) • If the regulator frosts turn off grill and LP tank • The LP tank used with your grill must meet the following valve immediately. This indicates a problem with requirements. the tank and it should not be used on any product. • LP tank designed for use with your grill measures 12” Return to supplier! (diameter) x 12-1/2” (tall) with 14 lb. capacity maximum. LP tank which measures 12” (30.5cm) (diameter) x 18” (45.7 cm) (tall) w
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e s i w k LP Tank Exchange • Many retailers that sell grills offer you the option of replacing WARNING your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision If “growing” bubbles appear do not use or fill, test and certify their cylinders. Exchange your tank move the LP tank. Contact an LP gas supplier only for an OPD safety feature-equipped tank as or your fire department! described in the "LP Tank" section of this manual. • A
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Hose Check • Before each use, check to see if hoses are cut, worn or WARNING kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. Normal Kinked • Do not use grill until leak-tested. Hose Hose Safety Tips s Before opening LP tank valve, check the coupling nut for Turning Grill Off tightness. • Turn knob to OFF position. Turn LP tank
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Match Lighting General Grill Cleaning s Do not lean over grill while lighting. • Clean porcelain grill lid and bottom with soap and water or 1. Open lid. Turn gas on at LP tank. non-abrasive cleaner to remove dust and grease. Use 2. Place lit long-stem match into one of three Cream of Tarter for stubborn stains. Do not use a grill large match lighting holes around burner cleaner on outside of grill. Wipe with vinegar. Do not paint tube from beneath grill. inside of grill. 3. Push in and turn
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Before Beginning Assembly • Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid scratching surfaces. • Carefully read and follow all assembly instructions, paying particular attention to parts orientation. • Easily find fasteners by referring to each item (shown actual size) at the start of each step. • Minimum tools...for assembly of your grill include screwdrivers (Phillips), adjustable wrench and pliers. A 3/8” nut driver w
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Items to Assemble A Unfold legs. Fasten each leg using (2) #10-24x3/8” self-tap screws. 2 Plain Legs B Attach leg handle onto one leg with machine screws and hex nuts. Only finger 2 1 4 #10-24x1”Machine Screws tighten hex nuts. Secure with t-nuts. 4 #10-24 Lock Nuts (keps) C Place screws and hex nuts into each leg, finger tighten only. Secure legs to grill 4 T-Nuts bottom with t-nuts. 4 #10-24x3/8" Self-Tap Screws #10-24 Self-tap #10-24x3/8" Lock Nuts T-Nuts Qty: 4 screw Qty: 4 Qty: 4 #10-
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Items to Assemble: Turn cart over as shown. Make sure wheels on base face away from control leg. 1 Base A Each leg attaches to base with two machine screws and hex nuts. 3 6 #10-24x1”Machine Screws 6 Lock Nuts (#10-24) Lock Nuts Wheels opposite of handle. #10-24 #10-24 Lock Nuts Qty: 6 Base #10-24x1” Machine Screws Qty:6 10-24x1” leg correctly attached to base Machine Screws Control Leg A Handle Items to Assemble: 1 Valve/Hose/Regulator 4 2 #6-32x3/8” Machine Screws A Insert valve stem into o
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Items to Assemble: A Insert burner tube into center hole through grill bottom. 1 Burner B Then insert burner tube through hole in valve cover, making 5 2 #10-24x3/8” Machine Screws sure flanges are facing towards control panel leg. 2 Lock Nuts (#10-24) #10-24 C Engage burner tube over valve attached to control leg. 1 Valve Cover Lock Nuts D Fasten burner to grill bottom with machine screws and hex #10-24x3/8” 2 #10x3/8” Self-tap Screw Qty: 2 Machine Screws nuts. 1 Control Knob Qty: 2 E Co
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Items to Assemble: A Place the 2” machine screw from under grill bottom. Slide a spacer onto 4 Lock Nuts (#10-24) screw, attach with hex nut. 6 3 #10-24x2” Machine Screw B Insert long end of electrode from beneath grill bottom. 3 Spacers C Secure with 3/8” machine screw and hex nut. 1 Electrode 1 #10-24x3/8” Machine Screw #10-24x3/8” #10-24 Machine Lock Nuts Screw Qty: 4 Spacers Qty: 1 Qty: 3 #10-24x2” Machine Screw A Qty: 3 B C Electrode Items to Assemble A Connect round end of ignitor wi
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Items to Assemble A Thread end of grease wire through hole from inside grill bottom. 1 Grease Clip B Place curved end of grease clip into other hole. 8 1 Grease Cup C Shows grease clip correctly assembled from inside grill bottom. D Place grease cup into grease clip. A D Grease Clip B C Grease Cup Items to Assemble: 1 Cooking Grate 9 A Cooking grate rests on T-nuts. A Cooking Grate 06601295 • 13
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Items to Assemble: Items to Assemble: 1 Lid Handle 3 Lid Hangers 10 11 2 Machine Screw 3 #12-14x1/2” Self-tap Screw 2 Lock Nuts (#10-24) (keps) 1 Temperature Gauge w/Wing Nut Self-tapScrew #12-14x1/2” A Attach lid handle to lid with machine screws and hex nuts. Qty: 3 Tighten the screws not the hex nuts. B Remove wing nut from thermometer. Place thermometer into A Attach lid hangers inside of lid with self-tap screw as shown.. lid and reattach the wing nut Lid Handle A A #10-24 Lid Hangers L
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Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take this into consideration to insure best results. Temperatures: High = 500-650°F / Medium = 350-450°F / Low = 200-300°F. Item Size/Qty. Temperature Time Tips Beef Steak 1 inch Rare: 7-10 minutes, Medium: 12-15 minutes Sear over high heat. Reduce to medium high, High/medium high Well: 18-20 minutes cover. Hamburgers 1/2 inch Medium: 10 minutes, Medium/well: 12
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Troubleshooting Possible Cause Problem Prevention/Cure Burner will not light using ignitor Wire and/or electrode covered with cooking residue. Clean wire and/or electrode with rubbing alcohol and clean swab. Wipe dry with cloth. Electrode and burner are wet. Replace electrode. Electrode cracked or broken ”sparks at crack”. Wire is loose or disconnected. Reconnect wire or replace electrode/wire. Replace ignitor wire/electrode. Wire is shorting (sparking) between ignitor and electrode. Replace ele