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PRODUCT GUIDE
MODEL 463821909
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary B
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot. pound of cure.’ This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dr
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LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the • LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for C
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the cou
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: s Never move grill while in operation or still hot. s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. s Maximum load for side
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Burner Flame Check • Light burner, rotate knobs from HIGH to LOW. You should see WARNING a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to Turn controls and gas source or tank OFF when not "Sudden drop or low flame" in the Troubleshooting Section. in use. HI CAUTION LO If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite
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Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner CAUTION assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grate and heat tent. SPIDER ALERT! 3. Under grill remove grease cup, disconnect ignitor wire from burner. GAS COLLECTOR BOX & IGNITOR 4. Inside grill remove burner assembly (A), clean ceramic BURNER CONTROL PANEL portion of electrode with rubbing alcohol and a swab. 5. Clean o
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LIMITED WARRANTY STATEMENT – LIMITED W REV. 102-1 ARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and o
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PARTS LIST Not Pictured Key Qty Description A 1 FIREBOX … 1 PRODUCT MANUAL, ENGLISH B 1 VALVE/HOSE/REGULATOR 1 PRODUCT MANUAL, SPANISH … C 1 CONTROL PANEL 1 HARDWARE PACK … D 2 CONTROL KNOBS E 1 IGNITOR F 2 AXLE F/WHEEL G 1 LEFT CART LEG H 1 BURNER ASSEMBLY I 2 WHEELS J 1 RIGHT CART LEG K 2 LEG EXTENDER L 1 BOTTOM SHELF M 1 BACK SUPPORT BRACE N 1 TANK RETAINER O 1 FRONT PANEL P 1 SIDE SHELF Q 1 LID R 1 LOGO PLATE ASSEMBLY S 1 HANDLE ASSEMBLY T 1 SIDEBURNER FRAME U 1 SIDEBURNER PAN V 1 SIDEBURNER
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PARTS DIAGRAM Q BB II EE R CC H S DD AA V U Y X A HH T P Z B W C M JJ N O J D E G F GG FF I F L K 16
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ASSEMBLY A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. 1 B Push Leg Extenders into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. Left Leg Assembly Wheel 1” Hitch Pin Qty.2 Right Leg Assembly #10-24 X 2” Carriage Bolt Bottom Qty.2 Shelf “Cone” side of wheel against leg Axle Bolt Qty.2 #10-24 Plastic Wing Nuts Qty.2 Leg Extend
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A Place bottom of front panel into three slots in the bottom shelf. 3 B Attach front panel to legs with four #10-24x2" machine screws and #10-24 flange nuts. #10-24 X 2” Machine Screw Qty.4 #10-24 Flange Nut Qty.4 Place valve/hose/regulator onto control panel. Attach with #10-24 x ½” machine screws. NOTE: Make sure the two valve 4 stems are centered in their clearance holes; otherwise, this can cause main burner level problems. Attach ignitor to control panel using the stamped nut that's provi
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Attach control panel to firebox using #10-24 x ½” machine screws, silicon washers and #10-24 flange nuts. 5 Firebox #10-24 x ½” Machine Screw Qty. 4 Silicon Washer Qty. 4 #10-24 Flange Nut Qty. 4 Control Panel A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with 6 #10-24x1-1/4" machine screws, Silicon washers and #10-24 flange nuts. B Place burners assembly into firebox, making sure valves are inside the burner tu
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A Attach tool holder to front leg using two #10-24x2" machine screws and #10-24 flange nuts. Place sideburner pan into frame and 7 attach with a #10-24x2" carriage bolt and #10-24 metal wing nut in back and a T-wing screw in front. B Attach sideburner valve cup. Place sideburner into hole. Make sure side burner valve is inside sideburner tube. Fasten sideburner with a wing nut. Attach sideburner ignitor wire to ignitor. C Place sideburner knob and grate. #10-24x2" Carriage Bolt Sideburner Pa
