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CART, POST, AND BASE
OWNER’S MANUAL
DC, PC, PB, U26, U26SS, U48, AND P48 MODELS
OUTDOOR GRILL MOUNTINGS FOR PROPANE AND NATURAL GAS
®
FOR USE WITH BROILMASTER PREMIUM GAS GRILLS
FOR OUTDOOR USE ONLY
RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.
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THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE PERSONS MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED. WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLAT
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TABLE OF CONTENTS 1 CONGRATULATIONS! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read ® this entire manual before assembling your premium Broilmaster accessory. C22 Important Information............................................................................................................2 Cart and Patio Base (DC, PC and PB Models)............................................................3-8 Patio Post (U26 and U26SS Models) ..............
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IMPORTANT INFORMATION 2 Grill Location Gas Types ® Broilmaster Premium Gas Grills are designed Never use liquid propane gas with a grill for outdoor use ONLY. designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type These mounting accessories are designed for of gas required for your grill is defined on its ® use with Broilmaster gas grills and must not product identification label. Questions be used with any other grill or for any other regarding d
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PC, DC CART AND PB BASE INSTALLATION INSTRUCTIONS VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CART BEFORE BEGINNING INSTALLATION. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 • 618-233-7420
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CART EXPLODED VIEW 4 13 1 2 14 15 3 16 4 17 5 18 6 19 7 20 8 9 21 10 22 23 11 12 24 REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. TOOLS REQUIRED: PHILLIPS SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION.)
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CART PARTS LIST 5 ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. Key PC DC PB Part Name Qty. No. No. Part No. Part No. Part No. 1 1 Drip Pan Draw
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CART ASSEMBLY 6 1 FIGURE 1 Tip: To aid in the assembly process , you may be asked to leave certain screws loose until later in the assembly process. Please pay close attention 1/8" to each step to determine if you should tighten screws at that time. Caution: Be careful when handling parts, as 19 they may contain sharp edges. Work gloves are recommended to prevent injury. Insert six #10-32 x 1/2 phillips screws (19) into the factory installed clip nuts on the front assembly 3 (6). Leave an
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CART ASSEMBLY 7 4 15 FIGURE 4 Attach the Rear Brace (16) to the Left and 16 Right Side Assemblies with four ˘-20 x 3/4 screws (15). Figure 4. Important: Completely tighten all screws at this time. FIGURE 5 5 Install one 1/4-20 x 3/4 phillips screw (15) into the factory installed nut on the Left Side Assembly. 2 Fasten the Cylinder Retainer (4) to the screw with a wing nut (2). Adjust height to accommodate your LP cylinder. Figure 5. 4 15 6 FIGURE 6 Slide the flanges of the Control Housing (5
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CART ASSEMBLY 8 7 15 FIGURE 7 Using four ˘-20 x 3/4 screws (15), fasten the grill to the cart. Figure 7. Note: To ease assembly you may wish to install ® the igniter as shown in your Broilmaster grill manual before attaching the grill to the cart. 8 FIGURE 8 Align the holes in the front with the nuts on the control housing (5) (with flanges positioned inside cart) and fasten with two 10-24 x 3/8 phillips head 13 screws (14). Place the drip pan (13) in the drip pan drawer (1) and slide ont
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U26 AND U26SS PATIO BASE POST INSTALLATION INSTRUCTIONS 1 2 3 4 5 6 3 2 1 5 7 8 3 2 1 WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 • 618-233-7420
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10 PATIO BASE POST PART LIST ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. ITEM U26 PART U26SS PART NUMBER QTY. NUMBER NUMBER PART NUMBER 1 16 HD504 HD504 9/32 ID x 5/8 OD FLAT
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PATIO BASE POST ASSEMBLY 11 The U26 and U26SS Patio Base Posts are only 2 ® for use with Broilmaster Gas Grills. Before proceeding with installation read the Owner’s Fasten the bottom of the post to the cast iron patio Manual for the proper location and minimum base using flat washers (1), lock washers (2), and clearances to combustible materials for your grill nuts (3). FIGURE 2. and patio base post. Anchor the base to your patio using the two holes provided in the base. (Hardware not inclu
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PATIO BASE POST ASSEMBLY 12 THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY 4 PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL 3 VALVES DURING ANY PRESSURE TESTING OF SHUTOFF Fasten the four ˘-20 x 1 /4" short eyebolts (4) to THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES the top of the square post using hex head bolts EQUAL TO OR LESS THAN ˚ PSIG. (5), flat washers (1), lock washers (2), and nuts (3). Position the grill head onto the eyebolts and fasten with lock washers (2) and nuts (3). FIGURE
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PATIO BASE POST ASSEMBLY 13 7 FIGURE 6 Attach the bracket and slide assembly to the factory installed screw located in the bottom of the grill housing. Figure 6. Loosen the wing nut and move the slide up or down to accept the grease cup. Be sure to trap the rim of the cup as shown. Use only noncombustible containers for the grease cup (aluminum or tin cans) do not use combustible containers such as Styrofoam or paper cups. FIGURE 7 8 Attach the control housing (10) using two #8 x 1/2 screws (
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U48 AND P48 IN-GROUND POST INSTALLATION INSTRUCTIONS 1 2 3 4 5 6 7 WARNING:THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER. WARNING: SEE YOUR GRILL OWNER’S MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS IN- GROUND POST. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEIVLLE, IL 62220 • 618-233-7420
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IN-GROUND POST PARTS DIAGRAM 15 ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed. ITEM U48 PART P48 PART NUMBER NUMBER NUMBER PART NUMBER QTY. 1 1/4 FLAT WASHER 4
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IN-GROUND POST INSTALLATION 16 The U48 and P48 In-Ground Posts are only for CAUTION: THE CONCRETE MIXTURE MUST NOT ® use with Broilmaster Gas Grills. Before COVER THE GAS SUPPLY ENTRY HOLE ON THE POST. proceeding with installation read your Owner’s THE GAS SUPPLY ENTRY HOLE (2" DIAMETER HOLE) Manual for the proper location and minimum IS LOCATED 18 3/4" FROM THE BOTTOM OF THE clearances to combustible materials for your grill POST. and in-ground post. Make a final alignment check with the lev
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IN-GROUND POST INSTALLATION 17 3 5 Insert a bolt (5) through one of the four holes in Note: See grill Owner’s Manual for location of the the top of the post. Fasten an eyebolt (4), flat grill’s gas valve. washer (1), lock washer (2), and nut (3) to the bolt Arrange with the gas company to have a gas (5) Inside the post. Repeat this process for the supply piping system installed and connected to three remaining holes. Figure 2. the bottom end of the copper tubing (6). Figure 2. Note: See l
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IN-GROUND POST INSTALLATION 18 7 Assemble the grease cup bracket using a #10 Wing Nut. Figure 5. FIGURE 5 8 Use the factory installed screw to fasten the grease cup bracket to the bottom of the grill. Slide the bracket up or down to install. Figure 6. Use only noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use combustible containers such as paper or Styrofoam cups. Complete grill assembly as directed in the grill Owner’s Manual. FIGURE 6
