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LP Gas Grill Assembly and Use Manual
6122S8X641
6112S8X641
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING DANGER
! !
• Failure to follow these intructions could result in If you smell gas:
fire or explosion which could cause death, serious 1. Shut off gas to the appliance.
personal injury, or property damage. 2.
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2 NOTICE Meco Corporation strives to be a quality supplier of consumer products. If we omitted any parts needed for assembly, or you need troubleshooting information, please contact us using our toll free number or visit our website. It is important to register your grill and retain your receipt. 1-800-251-7558 Consumer Service Department 8 am - 5 pm E.S.T. Monday - Friday MECO CORPORATION 1-423-639-1171 (Telephone) 1500 Industrial Road 1-423-639-2570 (Fax) Greenville, TN 37745 USA www.aussi
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3 Contents Preparation for Assembly ..............................................3 Connecting/Disconnecting the Gas Using Gas ..................................................................22 Parts Identification LP Gas Cylinder ..........................................................22 Parts Illustration Model 6122S8X641 ............................4 LP Hose & Regulator ...................................................23 Parts List Model 6122S8X641 .....................................
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4 Parts Illustration - Model 6122S8X641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- tomer Service at 1-800-251-7558 or go to www. aussiegrills.com. Be sure to have the grill model 24 number and serial number printed on the black label, located on the back of the cart shroud. If you need 25 a replacement part under warranty, a proof of purchase will be necessary. You will be asked to
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5 Parts List- Model 6122S8X641 Hardware Pack (Part# 03.6911.13) Key Description Quantity Description Quantity 1 Side Burner Cover 1 2 Side Burner Electrode 1 1/4-20 x .39” Bolt 44 3 Side Burner Cooking Grid 1 1/4-20 x .59” Bolt 4 4 Left Side Table Accent 1 1/4-20 x .79” Bolt 4 5 Left Side Table 1 1/4-20 x 1.50” Bolt 6 6 Side Burner Valve 1 1/4-20 Hex Nut 15 6A Valve to Manifold Hose 1 5/32-30 x .47”
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6 Parts Illustration - Model 6112S8X641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- tomer Service at 1-800-251-7558 or go to www. aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label, 24 located on the back of the cart shroud. If you need 25 a replacement part under warranty, a proof of purchase will be necessary. You will be asked to f
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7 Parts List- Model 6112S8X641 Key Description Quantity Hardware Pack (Part# 03.6911.13) 4 Left Side Table Accent 1 Description Quantity 5 Left Side Table 1 1/4-20 x .39” Bolt 44 8 Regulator Assembly 1 1/4-20 x .59” Bolt 4 10 Manifold Assembly 1 1/4-20 x .79” Bolt 4 11 Control Panel 1 1/4-20 x 1.50” Bolt 6 12 Piezo Igniter Button 1 1/4-20 Hex Nut 15 13 Main Burner Control Knob 2 5/32-30 x .47” Bolt
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8 Assembly Instructions Step 1 Front Leg Frame Assembly Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. Note in illustrations, holes with threaded inserts are oriented facing up, as well as to the center. Insert Right and Left Front Legs into the ends of the Front U-Leg. Fasten in place with 2) 1/4-20 x 1.50” bolts and 1/4-20 nuts. Do NOT tighten completely at this stage. Front U-Leg Right Front Leg Left Front Leg 1/4-20 x 1.50” Bolt and
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9 Step 3 Rear Crossbrace Assembly Attach Rear Crossbrace inside Rear Leg Frame with 4) 1/4-20 x .39” Bolts. Note: The flanges on the ends of the cross- brace tube are angled inward toward the top to match the angle of the legs. NOTE: Threaded Insert on top Rear 1/4-20 x .39” Bolt Crossbrace 4 pcs Step 4 Bowl Supports, Cylinder Support and Side Crossbrace Assembly Attach the Left and Right Bowl Supports, Clyinder Support and Crossbrace to rear leg assembly with 8) 1/4-20 x .39” Bolts. Note:
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10 7 Step 5 Cart Frame Assembly With Rear Leg Frame with Supports and Crossbrace laying on floor, place Front Leg Frame on top and align holes. At- tach Front Leg Frame to Supports with 8) 1/4-20 x .39” Bolts. Tighten all securely. Front Leg Frame 1/4-20 x .39” Bolt 8 pcs Rear Leg Frame with Supports Step 6 Side Table Support Assembly Lay Left and Right Side Tables upside down on floor. Insert round leg of Side Table Support into C-channel on Side Table and align holes. Fasten in place with
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11 CAUTION ! To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges. Step 7 Heat Shield Assembly Attach the Heat Shield and the Front Side Table Support to the top of the Front U-Leg with 2) 1/4-20 x 1.5” Bolts. Insert the bolts through the Heat Shield then the U-Leg then into the threaded inserts in the Front Side Table Support. Front Side Table Support Heat Shield (under leg) 1/4-20 x 1.50” Bolt 2 pcs Step 8 Manifold and P
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12 Step 9 Control Panel to Cart Frame Assembly Place the Control Panel assembly over the Front Side Table Support tube, that is attached to the front of the Cart Frame, as shown with 3) 1/4-20 x .39” Bolts. Model 6122 with side burner valve is shown here. Be sure to route hoses in FRONT of legs. This configuration is for 6122 ONLY . 1/4-20 x .39” Bolt 3 pcs Step 10 Shroud Assembly Place the Left and Right Shroud Halves face down on the floor. Join together with 3) 1/4-20 x .39” Bolts and N
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13 Step 11 Shroud to Cart Assembly Place the shroud on the cart frame with the shroud brackets to the inside of the cart legs. Fasten the shroud in place with 4) 1/4-20 x .39” Bolts through the shroud brackets into the threaded inserts on the inside of the front cart legs. Model 6122 with side burner valve is shown here. Be sure to route hoses in FRONT of legs and out the side above the Shroud. 1/4-20 x .39” Bolt 4 pc Step 12 Wheel Assembly Insert the Axle through the Wheel then through th
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14 Step 13 Side Tables to Cart Assembly Attach the Left and Right Side Tables to the cart with 2) 1/4-20 x .39” Bolts and 1/4-20 Nuts each, first to the Front Side Table Support then second to the control panel end flange with 2) 1/4-20 x .39” Bolts. Last, install the 2) 1/4-20 x .79” Bolts at the rear supports. Attach one side table at a time. Install the front .39” bolts and nuts but do not tighten com- pletely. Install the .79” bolts through the rear supports into the rear U-leg. Tighten al
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15 Step 14 Bowl to Cart Assembly Attach the Bowl to the cart with 4) 1/4-20 x .59” Bolts, 4) Fiber Washers and 4) 1/4-20 Nuts. Fiber washer will be under bolt head, inside Bowl. Nut will be underneath Bowl Support. Fiber Washer under each bolt head 1/4-20 x .59” Bolt 4 pcs Fiber Washer 4 pc 1/4-20 Nut 4 pc Step 15 Drip Cup Wire Assembly Slide the Drip Cup Wire down through the small hole in the center of the bottom of the grill Bowl. (This must be done before attaching the burner. Wire in pos
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16 Step 16 Main Burner Assembly A. Slide the burner tubes down through the indicated holes in the bowl and align the holes in the burner brackets with the holes in the Bowl. Verify that the valve nozzles are inserted in the ends of the burner tubes. (See Detail) B. From underneath the Bowl, verify that the valve nozzles are inserted in the ends of the burner tubes. Fasten the Main Burner to the Bowl with 2) #5 x .31” Tapping Screws. Detail Burner Valve Tube Nozzle A B #5 x .31” Tapping Screw
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17 Step 17 (Model 6122 ONLY) Side Burner Electrode Assembly A. Insert small end of Electrode Wire down through hole in Side Table until metal tab with hole is seated over small threaded hole. B. Fasten Electrode in place to side table with 1) 5/32 x .39” Bolt and 5/32-30 Nut. B 5/32 x .39” Bolt A 5/32-30 Nut 1 pc each Step 18 (Model 6122 ONLY) Side Burner Assembly A. Insert tube of Side Burner down through center hole in Side Table until metal tab with hole is seated over small threaded hole.
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18 Step 19 A. Main Burner Electrode Assembly Insert small end of Electrode Wire down through the hole in the Bowl in front of the main burner until flange of collec- tor box rests on front edge of burner. Fasten Electrode collector box to the burner with 1) #5 x .31” Tapping screw. Front of Grill A #5 x .31” Tapping Screw 1 pc. B. Electrode Wire Plug Assembly Route electrode wire away from the burner and bowl then plug end onto the tip of the Piezo Igniter mounted in the control panel. B
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19 Step 20 Hood Handle Assembly Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Align Handle as shown in side view. Place Heat Baffles between the Handle and the Hood, orienting baffles so they align with the end of the handle. 1/4-20 x .39” Bolt 2 pc Thermal Baffle Fiber Washer 2 pc Fiber Washer 1/4-20 x .39” Bolt Thermal Baffle 2 pc Side View Step 21 Hood/Hinge Assembly Place Hood on Bowl and align hinges. Hood hinge legs insert between Bowl hinge legs. Inst
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20 CAUTION ! To reduce the risk of a laceration hazard: • Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp. Step 22 Flavor Activator / Warming Rack Assembly A. Place Flavor Activator on Supports in Bowl. B. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold- ing leg 3, insert leg 4 into hole in left side of Hood. Last, carefully insert leg 3 into hole in Bowl and gently allow it to spring ou
