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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
9700
Pre-Installation 3
Important Safety Instructions 3
® Tools Required 3
t o r q u e M a s t e r P L u s
Package Contents 3
Door Section Identification 4
Fontr Mount Low HM ooeadr
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 14
®
TorqueMaster Plus Reset Instructions 14
MH
Door Arm Hookup 14
instaLLation instructions and owner ’s ML anua
Inside Lock 14
Pull Down Rope 15
Maintenance
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Parts Breakdown NOTE: The illustrations shown on this page are general J6. J6. representations of the door parts. Each specific door models may have unique variations. J9. C1. A1. I2. J1. A2. G2. K2. J2. F2. F1. H2. F3. G1. J8. J5. E1. J3. H1. J7. C1. B2. A2. F3. Top of vertical Top of vertical F2. E2. track track F1. B1. B1. (Fully Adjustable 3rd hole Feature) set B1. E3. I4. A1. 3rd B2. (Quick hole set Install Feature) 2nd hole set I1. B2. E4. D4. 2nd hole set B1. D3. K1. D2. Top h
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNIN ARNINg g 7/16” • Flat tip screwdriver • Step Ladder • Ratchet wrench • Pliers/Wire cutters INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Needle nose pliers • Pencil CAuTION: PROPERTY DAMAGE O
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W WARNIN ARNINg g A POWERFuL SPRINg RELEASINg ITS ENERgy SuDDENLy CAN CAuSE SEvERE OR FATAL INJuRy. TO AvOID INJuRy, HAvE A TRAINED DOOR Sy STEMS TECH- NICIAN, uSINg PROPER TOOLS AND INSTRuCTIONS, RELEASE THE SPRINg 5/16” x 1 5/8” Hex head lag screws 1/4”-14 x 5/8” Self tapping (as required) screws (as required) TENSION. For detailed information see supplemental instructions “Removing an Existing Door/ Preparing the Opening”. These instructions are not supplied with the door, but are avail
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Backroom Min. Side room Suitable mounting surface Headroom Clearance 2”x 6” lumber minimum is 3 1/2” Header board 2”x 6” lumber preferred Nail Min. Side room Clearance Finished is 3 1/2” Door Height Plumb jambs Weather- strips Jamb Quick Install track Weather- strips Jamb Fully Adjustable track 1/8” to 1/4” 5 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings
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Vertical track Top of track 1st hole set 2nd hole set 3rd hole set InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- Bottom hole tions covered in the pre-installation section of this manual. Failure to do so may result in an Middle hole improperly installed door. Top hole NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb bracket in place Q.I. tab quick Install Flag Angles Tools: None Mounting flange 1 Q.I
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Cable Drum Assemblies and Track Rollers Tools: None 5 NOTE: Refer to door section identification, located in the pre-installation section of this Weather seal manual or refer to Parts Breakdown on page 2. NOTE: Cable drum assemblies are marked right and left hand. W WARNIN ARNINg g FAILuRE TO ENSuRE TIgHT FIT OF CABLE LOOP OvER MILFORD PIN COuLD RESuLT IN COuNTERBALANCE LIFT CABLE COMINg OFF THE PIN, AL- LOWINg THE DOOR TO FALL, POSSIBLy RESuLTINg IN SEvERE OR FATAL Level INJuRy. Uncoil
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sticker, with the lower alignment sticker on right hand side, on the back of door. Keep sec- allowing the drawbar operator bracket to slide between the section and the strut. tions aligned and fasten center hinge(s) first; then end hinges last using 1/4”-14 x 5/8” self NOTE: For retro fit applications, the drawbar operator bracket must be aligned with an exist- tapping screws. ing drawbar operator. NOTE: To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the Loc
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Horizontal Tracks/q.I Flag Angles Adjusting Top Fixtures Tools: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder Tools: 7/16” Wrench, Step ladder 12 14 NOTE: If you have Quick Install flag angles, complete this step. ADJuSTINg TOP FIxTuRE SLIDE: To install horizontal track, place the top rail end over the top track roller of the top section. With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top Align key slot of the bottom rail end of
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Owner’s Manual. Winding shaft Cable drum Counterbalance lift cable ® NOTE: If you are not installing the idrive opener on your garage door, you must install the Cam peak 1-1/2 wraps ® center bracket bushing assembly. Follow these instructions for non-idrive operated garage straight Grooves doors. Being cam shaped, the center bushing only fits one way. Slide the center bracket bushing as- Winding ® sembly towards the center of the TorqueMaster spring tube, from the right side, as shown. shaft
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Winding Springs ® TorqueMaster Tools: Ratchet wrench, 5/8” Socket, 3” Socket extension, Pliers/ Wire 23 Center bracket spring tube bushing assembly (2) 5/16” x 1-5/8” W WARNIN ARNINg g Lag screws IT IS RECOMMENDED THAT LEATHER gLOvES BE WORN WHILE WINDINg SPRINgS. FAILuRE TO WEAR gLOvES MAy CAuSE INJuR y TO HANDS. Double check to ensure the counterbalance lift cable is aligned in the first and second grooves of the cable drum, see step Lift Cable Adjustments. There are two methods for
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WINDINg SPRINg TuRN CHART 7’-6” 17 7’-9” 17-1/2 8’-0” 18 Horizontal tracks Securing Drum Wraps Tools: Step ladder 24 NOTE: If you don’t have drum wraps, then skip this step. Refer to Package Contents / Parts Vice clamp Breakdown, to determine if you have drum wraps. Starting on the left hand side, position the left hand drum wrap, as shown. Slide the left hand drum wrap over the cable drum assembly. Vice clamp 2nd Track roller IMPORTANT: PULL THE COUNTERBALANCE LIFT CABLE AWAY FROM THE HEADE
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Balancing Door Tools: Ratchet wrench, Socket: 5/8”, 3” Socket extension, Wrench: 26 NOTE: Windows will cause the top section to be significantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top and bottom. To prevent any sudden door acceleration between the top and bottom, we recommend motor operating all doors with windows. Doors with windows in the top section should not be manually operate
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optional Installation ® TorqueMaster Plus Reset Instructions Ratchet Cable Cable pawl drum drum Tools: Ratchet wrench, 5/8” Socket, 3” Socket extension, 5/8” Wrench, Side (2) Vice clamps, Step ladder view Drum Drum IMPORTANT: THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED ACCORDING pawl pawl TO THE MANUFACTURER’S INSTRUCTIONS. SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERATE WITH A SINGLE COUNTERBALANCE SPRING. IF THAT COUNTERBALANCE SPRING BREAKS AND THE DRAWBAR OPERATOR’S FORCE SET
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Pull Down Rope Tools: Power drill, 1/8” Drill bit, Tape measure W WARNIN ARNINg g DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANgLED IN THE ROPE CAuSINg SEvERE OR FATAL INJuR y. Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the no. 6 screw eye and to the bottom corner bracket, as shown. No. 6 Screw eye Pull down rope 48
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Maintenance Manual door operation: For additional information on manual garage door operations go to www.dasma.com and Cleaning Your Garage Door reference TDS 165. IMPORTANT: DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY. While factory-applied finishes on garage doors are durable, it is desirable to clean them
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w arranty Lifetime limited warranty Model 9700 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is described at the top of this page, for as long as you own the door against: i) Peeling, cracking, or chalking of the original factory-applied coating on the door as a result of a defect in the original factory-applied coating or in the applica- tion of the original factory-applied coating, in cas
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
