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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
7100 Series
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
t o r S i o n
Package Contents 3
Door Section Identification 4
Sdtandar Lift
Graduated End Hinge And Strut Identification 4
Removing an Existing Door 5
Preparing the Opening 5
Installation 6
Optional Installation 17
MH
Door Arm Hookup 17
inStaLLation inStructionS and owner ’S ManuaL
Lift Handles 17
Pull Down Rope 17
Maintenance 18
Cleaning Your Ga
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PartS Breakdown G10. NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door G9. models may have unique variations. H3. G8. G7. G2. G2. F1. G3. A1. G1. H2. D2. G7. G4. D1. G8. E1. E2. D1. G10. A2. G5. D3. G6. G4. G5. C1. D1. D2. A1. F6. C2. D3. F2. A2. F4. H3. F3. F6. C2. F1. F7. G9. I1. C3. F4. B3. B2. A2. B1. A4. J1. H1. K1. F7. A1. A3. J1. F5. F5. F2. F3. I1. A. TRACk ROLLERS (AS REquIRED): F5. Left Hand and Right Hand Vertical Tracks (As
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNING ARNING 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuTI
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door. Sections are stamped for identification, #1, #2, #3, and #4 (#4 only on four section high doors). The stamp, located on each side of the sections identifies the stacking sequence. The sequence is always determined by #1 being the bottom section to #3 or #4 being the highest top section. If the stamp on the section is illegible, refer to the section side view illustration. The section side Track roller carriers Keys End bearing brackets (2) End bearing view illustration shows the sectio
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Backroom for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 4 Section High Strutting Schedule 2-1/2” (64 mm) of additional headroom is required. N/A Top Of Section NOTE: 6” low headroom conversion kit is available for 12” radius only. Contact your local Intermediate II Wayne-Dalton dealer. N/A Bottom Of section Backroom requirement: Backroom is defined as the distance needed from the opening back (1) Long Top Of Section Intermediate I into the g
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Attaching Bottom Weather Seal Tools: Hammer, Tape Measure, Saw Horses 3 InStallatIon NOTE: If a bottom weather seal is supplied, complete this step. Before installing your door, be certain that you have read and followed all of the instruc- NOTE: Refer to Door Section Identification / Parts Breakdown. tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Place the bottom section face down on a couple of sawhorses or flat cl
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(B) Locate the left hand bottom corner bracket. Align the bottom corner bracket horizontally Typical bottom with the bottom edge of the bottom section and also align the bottom corner bracket verti- corner bracket cally with the left bottom edge of the bottom section. Using the bottom corner bracket as a template, mark and pre-drill (4) 9/32” diameter holes through the bottom section, as shown. “STD” Attach the bottom corner bracket to the bottom section using (4) 1/4” - 20 x 2-1/4” carriag
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Single graduated end hinge with Single graduated end hinge with short stem tandem roller short stem track roller Double graduated end hinge with Double graduated end hinge Tandem long stem track roller with long stem tandem roller roller Short Lower hinge Typical (4) 1/4” - 14 x 1” edge leaf(s) section Lag screws shown. (1) Strut 3” Long strut clip (2) 1/4” - 20 x 2 1/4” Carriage bolts and (2) 1/4” Long edge - 20 Flange hex nuts or (2) 1/4” - 20 x 1-3/8” bolts 2” Long strut Typic
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IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE (B) Left hand SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM. top fixture Position the left hand vertical track assembly / wall angle track assembly over the track assembly rollers of the bottom section. Make sure the counterbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws. FOR FLAG ANGLE TRACk ASSEMBLIES: Loosely fasten jamb brac
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DEEP. Top Section IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE Tools: Hammer, Step ladder, Tape measure 12 SECURING WITH APPROPRIATE FASTENERS. THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS. Place the top section in the opening. Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section. Now, flip up the graduated end hinge and center hinge leaves, hold tight against s
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3/8”-16 x 3/4” Flag angle Left end bracket 3/8”-16 Truss head bolt (1) 5/16” x 1-5/8” 3/8”-16 Hex nut (2) 3/8”-16 Hex nut Lag screw (2) 3/8”-16 x 3/4” Hex nuts Horizontal Truss head bolts track angle Horizontal track angle Horizontal track Upper slots Horizontal track angle Lower slots 3/8”-16 Flag angle x 3/4” Truss head Horizontal bolt track Bend back and fourth to Adjusting Top Fixtures seperate the (2) end Tools: 7/16” Wrench, Step ladder 14 bearing brackets Left end ADJuSTING
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red. DO NOT identify right and left hand by the set screw color. Slide the center bracket bushing onto the torsion shaft followed by the torsion springs, cable drums and drum spacers (if required). Center bearing bracket IMPORTANT: THE CENTER BRACKET BUSHING, TORSION SPRINGS, CABLE DRUMS AND Mounting surface DRUM SPACERS (IF REqUIRED) MUST BE POSITIONED, AS SHOWN. With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft Vertical line through one end bearing
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Coupler Black cable drum Set screws and Lock halves (right hand side) (2) 3/8”-16 Nuts nut Typical center bracket Drum spacer (as required) assembly Center Torsion coupler keyed assembly shaft Coupler Left hand wound, (3) 3/8” - 16 x 1-3/4” Hex head screws halves Torsion black winding cone and (3) 3/8” - 16 Nylon hex lock nut Center spring (right hand side) Torsion bearing spring Red cable drum Key (left hand side) Set screws and Lock nut Center Drum spacer bearing (as required) K
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over-wound, carefully remove the locking pliers from the torsion shaft and vertical tracks. Adjustments to the number of turns stated may be necessary. If door rises off floor under Jamb spring tension alone, reduce spring tension until door rests on the floor. If the door is hard to rise or drifts down on its own, add spring tension. NOTE: An unbalanced door such as this can cause garage door opener operation problems. Locking pliers Left end bearing bracket Torsion spring(s) Approved win
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tension until door rests on the floor. If the door is hard to raise or drifts down on its own, add spring tension. A poorly balanced door can cause garage door operator operation problems. To adjust spring tension, fully close door. Apply vice grips to track above third track roller. Insert a winding rod into the winding cone. On single spring doors, counterbalance lift cable tension must be maintained by placing vice grips on torsion shaft before loosening Sound framing set screws in the w
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Torsion spring tag(s) (one per spring) HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH. WARNING DRILLING, SAWING, SANDING OR MACHINING WOOD PRODUCTS GENERATES DO NOT adjust, repair or remove springs or WOOD DUST, A SUBSTANCE KNOWN TO THE parts to which springs are connected, such STATE OF CALIFORNIA TO CAUSE CANCER. AVOID INHALING WOOD DUST OR USE A as steel brackets, cables, wood blocks, RESPIRATOR OR OTHER SAFEGUARDS FOR Residential Dust label fasteners or other parts of the PERSO
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optional Installation Door Arm Hookup W WARNING ARNING Tools: Needle nose pliers DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANGLED IN THE ROPE CAuSING SEvERE OR FATAL INJuR y. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. Using that dimension, measure and cut (2) pieces of perforated angles. Assemble the Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the (2)
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Maintenance Before you begin, read all warning labels affixed to the door and the installation instructions and owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always Cleaning Your Garage Door operate your door with controlled movements. Do not slam your door or throw your door into the open position, this may cause damage to the door or its components. If your door has an electric opener, refer to the owner’s manual to disconnect the opener before per
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3. Lubrication: The door should open and close smoothly. Ensure the door track rollers are rotating freely when opening and closing the door. If track rollers do not rotate freely, clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) graduated end hinges, steel track rollers, spring(s) and bearings. DO NOT lubri- cate plastic idler bearings, nylon track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficu
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w arranty Limited warranty Model 7100 Series Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, against defects in material and workmanship, for a period of ONE (1) yEAR from the time of delivery provided: i) (i) The interior and exterior surfaces, as well as all edges of the wood door(s) are properly finished according to the Manufactures Maintenance and Painting Instructions and finish manufacturer’s instru
