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GARAGE DOORS & OPENERS
Table of Contents
Pre-Installation 2
8300/8500
Important Safety Instructions 2
t o r s i o n
Tools Required 2
l i g h t c o m m e r c i a l
Package Contents 2
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Door Section Identification 3
Removing an Existing Door 3
anoitailtnls itrucionssnt
Preparing the Opening 3
dna rewon ’s manual
Installation 5
Optional Installation 13
Cleaning Your Garage Door 13
Trolley Arm Hookup 13
Side Lock 13
Pull Rope 13
Painting Your Garage Door 13
Operation and Maintenance 13
Warranty 1
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Pre-Installation Important Safety Instructions Tools Required • Power drill • Phillips head • Torx Bit: 1/4” screwdriver Definition of key words used in this manual: • Drill bits: 3/16”, • Hammer 9/32”, 7/16”, 1/2” • Locking Pliers • Tape measure W WARNING ARNING • Ratchet wrench • (2) Vice clamps • Step Ladder • Socket driver: 7/16” • Wrenches: 3/8”, INDICATEs A POTENTIALLy hAzARDOus sITuATION WhICh; If NOT A vOIDED, • Level 7/16”, 9/16”, 5/8” COuLD REsuLT IN sEvERE OR f ATAL INjuR y. • So
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12’ 24” 24” 24” 24” 24” 24” When installing your door you must use sections of the appropriate height in the right stacking order. What sections heights you need to use in what order depends on the height of your door. unless your door is six sections in height, you will not receive an Intermediate III section. 1/4”- 20 Flanged The BOTTOM sECTION can be identified by the factory attached bottom astragal and by the 3/8” Washer (2) 5/16”-18 Hex nuts (2) 3/8”- 16 Hex nuts hex nuts (as required)
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Backroom 2-1/2” (64 mm) of additional headroom is required. Backroom requirement: Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully. BACkROOM REQuIREMENTs DOOR hEIGhT TRACk MANuAL LIfT MOTOR OPERATED 8’3” to 9’0” 12”,15” Radius 126” (3200 mm) 168” (4267 mm) 9’3” to 10’0” 12”,15” Radius 138” (3505 mm) 168” (4267 mm) 10’3” to 12’0” 12”,15” Radius 162” (4115 mm) N/A hEADROOM REQuIREMENTs TRACk TyPE sPACE NEEDED 15” Radius track 14-1/2”
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#1Intermediate Roller hinge(s) InsT alla TIon #1 End hinge #2 End hinge Before installing your door, be certain that you have read and followed all of the instruc- (roller inserted into tube tions covered in the pre-installation section of this manual. failure to do so may result in an furthest from section) Lower leaf improperly installed door. Bottom Brackets and Counterbalance (2) 1/4”-14 x 7/8” Self Tools: Power drill, 7/16” Socket driver 1 drilling screw locations NOTE: Refer to door
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8300 LT-coM Aluminum Strutting Schedule---Brown colored Doors 8500 LT-coM Aluminum Strutting Schedule---White, Almond, and Taupe colored Doors 5 Solid 2*T 3*T, 3*Y, 3*E n/A 5 Solid 2*T 2*T, 2*T, 2*T, n/A 3~x, 3*B 2~x 2~Y, 2~Y, Windows- 2*x, 2*x, Top 2*B 2*B Windows- 3*T, 3~W, Win- 2*T 2*T, 2~x 3*T, Intermediate 3*x, 3*B dows- 2~Y, Top 2*x, 2*B 6 Solid 3*T, 3~Y, Win- 2*T 2*T, 2*T, 2*T, 3*x, 3*B Windows- dows- 2~W 2~W, 2~W, Top Interme- 2*x, 2*x, diate 2*B 2*B Windows- 3*T, 3~W, Interme
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8500 LT-coM Steel Strutting Schedule---Brown colored Doors step Plate Tools: Power drill, 7/16” Drill bit, Phillips screwdriver, Tape measure Section Configu- Door Width 5 quantity ration 6’-9’ 10’ 12’-16’ 17’-18’ 20’ On the bottom door section, locate the vertical center of the door. 5 Solid n/A 2*T 2*T, 2~Y, 3*T, 3~Y, n/A On the inside of the door, center the inside step plate’s second top most hole and bottom 2*x, 2*B 3*x, 3*B Windows- hole vertically over the pre-punched holes in the bott
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Top bracket base (4) 1/4”-14 x 7/8” Self drilling screws 5/16”-18 x 3/4” Carriage bolt Roller Top bracket slide Flag angle 5/16”-18 Hex nut 5/16” x 1-5/8” Vertical End cap Lag screws track Jamb bracket Top section Flag angle lag screw locations Tools: Hammer, Step ladder, Tape measure 10 3/8” to 5/8” Spacing Place the top section in the opening. Temporarily secure the top section by driving a nail in Bottom Bottom section the header near the center of the door and bending it over the
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NOTE: End brackets are right and left hand. Attach the left hand end bearing bracket through either the end bearing bracket’s upper or (3) 1/4”- 20 x 7/8” lower slots to the left hand horizontal angle using (2) 3/8”-16 x 3/4” truss head bolts and (2) Self-drilling screws 3/8”-16 nuts. IMPORTANT: THE EnD BEARInG BRACKET’S LOWER SLOTS ARE uSED On DOORS WITH 12” RADIuS TRACK; THE uPPER SLOTS ARE uSED On DOORS WITH 15” RADIuS TRACK. (4) 5/16”- 18 x 3/4” Secure the end bearing bracket to the jamb
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Center bearing Mounting surface (2) 3/8”-16 Nuts bracket Center bearing bracket Vertical line (2) 5/16” x 1-5/8” Lag screws Horizontal line (1) 5/16” X 2” or (1) 5/16” x 1-5/8” Tamper-resistant lag screw spring Assembly Tools: Step Ladder 16 (2) 3/8”-16 x 1-1/2” Stationary spring cone Hex head bolts IMPORTANT: RIGHT AnD LEfT HAnD IS ALWAYS DETERMInED fROM InSIDE THE BuILDInG Counterbalance Cables LOOKInG OuT. Tools: Step Ladder, Locking Pliers, 3/8” Wrench 18 NOTE: Identify the springs p
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securing Door for spring Winding Tools: Vice Clamps 19 Spring Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from rising while winding counterbalance springs. Set screws W WARNING ARNING fAILuRE TO PLACE vICE CLAMPs ONTO vERTICAL TRACk CAN ALLOW DOOR TO RAIsE AND CAusE sEvERE OR f ATAL INjuR y. Approved winding bars Torsion tube Winding cone Vice clamps above third roller on both sides of door Rear support Tools: Ratchet wren
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Sound framing members Horizontal tracks Vice clamp (3) 5/16” Bolts and nuts Vice clamp 2nd Roller Horizontal track Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to Perforated angle ceiling member and parallel to door 5/16”-18 x 1-1/4” Hex bolt must extend into the track to serve as a roller stop 3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Sound framing members Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member an
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optional Installation routine basis. Some discoloration of the finish may occur when a door has been exposed to Trolley Arm hookup dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct Tools: Needle nose pliers exposure to sunlight. Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically pleasing finish of the garage door, a periodic washing of the garage door is recommended. NOTE: If Wayne-Dalton operator
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opening a Door: Make sure the lock(s) are in the unlocked position. Lift the door by using the lift handles/ suitable gripping points only. Door should open with little resistance. closing a Door: from inside the garage, pull door downward using lift handles/ gripping point only or a high friction area only. If you are unable to reach the lift handles/ suitable gripping points only, use pull rope affixed to the side of door. Door should close completely with little resistance. using an elect
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Warranty Lifetime limited warranty Models 8300, 8500 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the sections of the door, which is described at the top of this page, for as long as you own the door against: i) The door becoming inoperable due to rust-through of the metal skin from the core of the door section, due to cracking, splitting, or other deterioration of the metal skin, or due to structural failure caus
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other us and foreign Patents
