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INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL
®
for TORQUEMASTER /
®
TORQUEMASTER PLUS
Models: 3663-372
Installation Instructions
and Owner’s Manual
WARNING
PHOTOELECTRIC EYES ARE NOT REQUIRED ON
WAYNE-DALTON SERIES 9000 AND MODEL 5120
AND 5140 DOORS. ALL OTHER DOORS, WHICH DO
NOT HAVE PINCH-RESISTANT SECTION JOINTS,
REQUIRE PHOTOELECTRIC EYES TO PREVENT
POSSIBLE SEVERE OR FATAL INJURY.
USE OF THIS MANUAL
®
WHEN INSTALLING A NEW DOOR WITH AN IDRIVE :
If you just fi nished installing a new
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® HOW idrive WORKS 1 3 2 2 1 3 ® idrive mounts to the Lift cables raise door Security arm manually locks counterbalance above door. from bottom. closed door. MOUNTS ON THE WALL INSTEAD OF CLUTTERING THE CEILING
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r o o D e t a Press Here r e Package Contents 1 2 Opener 3 4 Key chain/Visor 5 6 Transmitter (2) 7 8 9 0 Mounting Bracket 5 Button Wireless Keyless Entry Disconnect Cable Deluxe Multi-function Wireless Wall Station Emergency Disconnect Label Entrapment Label Disconnect Handle “S” Hook Disconnect Handle Bracket Security Light with Diffuser Lock Arm Assembly Cable Clips (4) 1/4” x 2" Hex Head Lag #6 x 7/8" Phillips Pan Jumper Screws (2) Head Screws (4) (Optional for Safety Sensors) #6-20 x
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PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR ® ® PRIOR TO TORQUEMASTER IDRIVE INSTALLATION Congratulations, you have just purchased one of the world’s safest garage door openers! By design, this opener will detect obstructions and reverse rather than force the door through ® obstructions. To ensure your new idrive opener works as intended, your garage door must be installed and balanced properly. ® WHEN INSTALLING A NEW DOOR WITH AN IDRIVE : ® If you just fi nished installing a new garage
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PRE-INSTALLATION INSPECTION CAUTION! Do not install this opener on your door unless the following requirements are met. Electrical outlet on Electrical outlet on the A the ceiling is for wall is for opener light/opener Mounting Surface C ® ® Torquemaster Plus Torquemaster 1” Clearance for Motor B Torque Tube End Bracket Top of Door PHOTOELECTRIC EYES ARE NOT REQUIRED ON WAYNE-DALTON Pre-Installation WARNING SERIES 9000 AND MODEL 5120 AND 5140 DO
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System Requirements CAUTION TO REDUCE THE RISK OF INJURY, USE THIS OPENER ONLY WITH THE FOLLOWING DOOR MODELS: WAYNE-DALTON WAYNE-DALTON PHOTOELECTRIC LOW HEAD TRACK (RADIUS) DOOR MODEL SPRING SYSTEM SAFETY SENSORS ROOM KIT ® 9000 SERIES, Torquemaster 10",12",14",15" Not Required Not Required ® 5120 & 5140 Torquemaster Plus ® 9000 SERIES, Torquemaster P/N 302883 6" Low Head Room Not Required ® 5120 & 5140 Torquemaster Plus Required Door Models below require the use of photo eyes. ® 8000 SERIES
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Table of Contents WARNING Package Contents ............................................................................... I. INCORRECT INSTALLATION CAN Pre-Installation Inspection ................................................................... II, III. LEAD TO SEVERE OR FATAL Tools Needed ...................................................................................... IV. INJURY. FOLLOW THESE Important Safety Instructions .........................................................
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® ® INSTALLATION NOTICE: If installing the idrive opener on a door currently installed with Torquemaster Plus counterbalance system, ® start the installation with Step: R1 below. For Torquemaster counterbalance system, start the installation with Step R1 on page 3. ® Retro-Fit TorqueMaster Plus Before After Retro-Fit Installation Tab x 3 Drum Wrap & End Bracket R1 Drum Wrap Removal IMPORTANT! RIGHT AND LEFT HAND IS Tools Needed: ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKI
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W WA ARNING RNING Rachet Bracket is under Rachet Bracket is under EXTREME SPRING EXTREME SPRING T TENSION ENSION. T To o avoid possible severe or avoid possible severe or ffatal injury atal injury,, DO NOT DO NOT remove remove ffasteners from ratchet bracket asteners from ratchet bracket until spring(s) are fully until spring(s) are fully wnwound. wnwound. T To o safely unwind spring(s) safely unwind spring(s) r read ead and follow the directions in the and follow the directions in the ii
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® Retro-Fit TorqueMaster Drum Retro-Fit Installation Wrap Spring Tension Removal R1 Counterbalance spring tension must be Tools Needed: Cable relieved before removing any hardware. Drum 7/16" Wrench Power Drill WARNING 7/16” Wrench A POWERFUL SPRING RELEASING ITS 7/16" ENERGY SUDDENLY CAN CAUSE SEVERE, Socket Driver Lock Nut EVEN FATAL INJURY. Counter Step Ladder Balance NOTE: Warning tag removed for illustration Cable clarity. Place door in the fully closed position a
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Locking End Pliers Bracket End Bracket Removal R3 To remove the end brackets, follow the Tools Needed: steps below starting with the right hand Locking Pliers end bracket first: Phillips Head a. Remove the upper lag screw from the Upper Screwdriver end bracket. Lag Screw Lower Flat Tip b. Attach a pair of locking pliers to the Lag Screw #10 Phillips Screwdriver Head upper portion of the end bracket and Screw Power Drill hold the end bracket steady while removing the lower lag screw
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Top 1/4” - 20 Bracket 9100 Top Bracket Carriage Bolts Slide and Nuts Re-Install (If Necessary) Horizontal R5 Track ® 1/4” - 14 x 5/8” If installing an idrive opener on an installed Tools Needed: Self-Tapping 9100 door, the top bracket and roller Screws Power Drill location will have to be adjusted for the 7/16" Socket opener to work properly. Top Driver Roller Loosen the (2) 1/4”-20 nuts from the top End Cap Step Ladder bracket slide. Top Bracket a b Remove the (4) 1/4”-14 x 5/8" self-
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8000/8100/8200 Track Horizontal Track Height R7 Adjustment (If Required) Tools Needed: WARNING Level FAILURE TO RE-ATTACH HORIZONTAL TRACKS TO THE SUPPORT BEFORE 1/2” Wrench OPENING DOOR CAN CAUSE DOOR Step Ladder TO FALL FROM OVERHEAD POSITION, POSSIBLY CAUSING SEVERE OR FATAL INJURY. NOTE: Door must be in the fully closed Perforated Angles position. If the vertical track was raised then the horizontal track will need to be adjusted. Bolt Remove bolt securing back of horizontal tr
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® ® Idrive for Torquemaster Installation 1 Assembling Opener Sleeve has cam shaped pattern Tools Needed: IMPORTANT! RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE None GARAGE LOOKING OUT. NOTE: Older versions of the torque tube Left Hand Side have a label applied on the right side that Torque Tube and the opener will not slide over. Check the Bearing profiles Motor location of the label on the torque tube. If aligned your torque tube h
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® TorqueMaster Plus Installation Cable Drums 2 2 Drums come with drum wraps pre-installed on them. ® NOTE: If you have a Torquemaster Tools Needed: counterbalance, skip this step and continue Tape Measure with Step 2 on page 10. If you have a ® Torquemaster Plus counterbalance system, Step Ladder complete Steps 2-3 on pages 8 and 9. IMPORTANT! RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT. ® Shake the T orqueMaster spring tube assembly gently to extend t
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W WARNING ARNING R Rachet Bracket is under achet Bracket is under E EXTREME SPRING XTREME SPRING TENSION TENSION. T To o avoid possible severe or avoid possible severe or ffatal injury atal injury,, D DO NOT O NOT remove remove ffasteners from ratchet bracket asteners from ratchet bracket r ( ) r u until spring(s) are fully ntil sp ing s a e fully w wnwound. nwound. T To o safely unwind spring(s) safely unwind spring(s) r read ead a and follow the directions in the nd follow the directions
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® TorqueMaster Installation Torque Groove 1/2 Wrap Shown Tube Cable Drum/ Drive Gear Installation 2 Tools Needed: NOTE: If you just installed the ® Counterbalance Torquemaster Plus counterbalance, Winding Step Ladder Cable Splines continue with Step 4 on page 12. If you Shaft ® Cable Drum have the Torquemaster counterbalance system, complete Steps 2-3 on pages 10 Flag Angle and 11. Shake the torque tube gently to extend the winding shafts out about 5" on each side. Winding For single
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End Bracket Warning Tag End Bracket Installation 3 IMPORTANT! WARNING TAGS MUST BE Tools Needed: SECURELY ATTACHED TO BOTH END Power Drill BRACKETS. 3/32” Drill Bit Slide the right hand end bracket over 7/16” the drive gear. Replace #10 phillips head 5/16 x 1-5/8” Lag Screws Socket Driver screw that was removed in Step R3. Secure end bracket and the flagangle to the jamb Phillips Head #10 Phillips using (2) 5/16” x 1-5/8" lag screws. Screwdriver Head Screw Step Ladder NOTE: Older end brac
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Mounting Surface Positioning Support Bracket 4 ® NOTE: idrive must be installed on a solid Tools Needed: wood mounting surface. Power Drill Locate the mounting surface. The mounting 1/8” Drill Bit surface is a vertical board running directly Torque Tube above the center of the door. Remove 7/16” Socket (2) 1/4”-20 flange nuts from bottom Support Driver Bracket 1/4” - 20 of opener. Flange Nuts Tape Measure NOTE: Do not discard flange nuts. 1/4 x 1-1/2” Step Ladder Lag Screws Place the suppo
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Close “S” Hook Attaching Disconnect Cable 6 Attach the loose disconnect cable (located in Tools Needed: opener hardware bag) to the opener with the Step Ladder “S” hook. Close both ends of the “S” hook Pliers ® with pliers, to lock assembly together with Torquemaster Right Side of pliers. End Bracket Thread the disconnect cable (behind the Hole in counterbalance cable) through the hole in End Bracket the right hand end bracket, and remove all slack between opener and right end bracke
