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Wayne-Dalton Corp.
P.O. Box 67 Mt. Hope, OH 44660
Installation Instructions and Owner’s Manual
(888) 827-3667
www.wayne-dalton.com
Model 3982 idrive™ Extension Spring Kit.
Use these instructions to install the extension spring kit with idrive™ Models: 3660-372/ 3661-372/ 3662-372/ 3760-372
Covered under one or more of the following U.S. patents: D413,579;D466,141; D472,568; D472,910;D473,573; D473,574;
D474,215; D505,393; D517,580; 5,929,580; 6,078,249; 6,145,570; 6,164,014; 6,253,824; 6,263,
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Table of Contents System Requirements 2. Important Safety Instructions 3. Package Contents 4. - 5. Tools Needed 6. Available Accessories 6. idrive™ Retro-fi t Installation 7. Extension idrive™ Installation 7. - 14. Pre-Operation Installation 15. - 29. Operation 30. - 32. Maintenance 33. Troubleshooting 34. - 35. Warranty 36. Customer Service Number 36. System Requirements WARNING To reduce t
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NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate ra- dio frequency energy and, if not installed and used in accordance with these instruction, may cause harmful interference to radio communication; however, there is no guarantee that interferen
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Package Contents: 3982 idrive™ Extension Spring Kit RH. RH. LH. LH. Drum Wrap Set RH. LH. Flag Brackets Cable/Drum Assembly (3) Cam Tubes Photoelectric Safety Sensors W/Hardware Owners Manual Hardware Kit: 3982 idrive™ Extension Spring Kit (2) 3-Hole Clip (2) Large S-Hook (2) Drum Shafts Cable Loop Tool (4) spacers (2) 5/16” x 1-5/8” Hex Head Lag Screw (2) 1/4-20 x 9/16” (2) Snap Buttons (2) 1/4-20 Track Bolt Flange Hex Nut (2) 1/2-13 x 2” Socket Head Cap Screw (4) 3/8-16 x 3/4” Truss (4) 3/
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idrive™ Package Contents: 6’ Power Cord (1) Opener Three-button Transmitter (2) Wall Station Assembly Support Light Fixture Assembly Bracket Wall Station w/ Screw & Diffuser Reference Label Lock Arm Assembly Entrapment Label Owners Manual idrive™ Hardware Kit: 1/4 x 1-1/2” Hex Head Lag Screws (4) “S” Hook (1) Disconnect Cable (1) Disconnect Handle (1) M5 x .8 x 12 Phillips Pan Head Screw (1) (For Lock Arm) Jumpers (3) 1/4 x 2” Hex Head Lag Screws (2) Handle Bracket (1) #6-32 x 3/4” Phillips
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Tools Needed: 1/8” Drill Bit 3/32” Drill Bit Tape Measure Power Drill Pencil 7/16” Socket Step Ladder 1/2” Socket 7/16” Wrench 9/16” Socket 1/2” Wrench 3/4” Socket 9/16” Wrench 7/16” Socket Driver 3/4” Wrench Flat Head Screw- driver Safety Glasses Phillips Head Screwdriver 3/8” Hex Wrench Ratchet Locking Pliers (2) Level Available Accessories: For idrive™ 3-Button Mini RF Trans- mitter Model no: 3973 Part no: 302083 Keyless Entry RF Transmitter Low Headroom Kit Model no: KEP2 Part no: 302883
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idrive™ Retro-fi t Installation Step 1: Extension Spring Relief Raise the door to the fully open position and clamp locking pliers to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling (see Fig. 1). By opening the door, you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove the counterbalance cable. Leave extension spring with it’s sheave installed. Repeat for the other side. WARNING COUNTERBAL
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FLAG Step 4: Flag Bracket Installation BRACKET 5/16 X 1-5/8” There are two fl ag brackets (left RIGHT HAND LAG SCREW and right) provided. The right side FLAG BRACKET DRILL (2) 3/8” DIA. bracket has an extended fl ange at the HOLES TO MATCH top. Align the left hand fl ag bracket SLOTS IN FLAG (2) 3/8-16 X 3/4” to the existing left fl ag angle, so the BRACKETS TRUSS HEAD top fl ange will be located to the top BOLTS edge of the existing fl ag angle. (2) SPACERS Identify two locations that will a
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1/2-13 X 2” SOCKET Step 5: Cable Drum Installation HEAD CAP SCREW NOTE: Do not remove shrink wrap from cable DRUM SHAFT drums until instructed to do so. Cable drums are right and left. Be sure to check the APPLY GREASE identifi cation on each drum to make sure the correct TO DRUM SHAFT drum is installed on its corresponding side. FLANGE Apply grease to both sides and outer diameter of the fl ange of the drum shaft. CABLE DRUM Insert the 1/2-13 x 2” socket head cap screw into the drum shaf
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Step 7: Drum Wrap Installation RECTANGULAR LEFT HAND NOTE: Right and Left hand is determined WINDOW DRUM WRAP from inside the garage, looking out. EXTENSION SPRING CABLE Drum wraps are right and left. Take the extension spring cable and unroll it, thread the free end of the cable through the rectangular window of the drum wrap. CABLE Position the drum wrap as shown DRUM FLAG BRACKET DRUM WRAP INSTALLED 1/4-20 X 9/16” TRACK BOLT 1/4-20 FLANGE NUT Step 8: Extension Spring Counterbalance REV
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SPRING TENSION EQUAL ON BOTH SIDES Attach the 3-hole clip as shown. Insert the S-hook into the 3-hole clip. Pull the S-HOOK cables taut ensuring the cable is on the sheave. Connect the cable to the hori- zontal angle. Repeat Step 8 for the opposite side of the door. 3-HOLE After the counterbalance cables are installed on both sides of the track, lift the CLIP drum wrap to remove the shrink wrap from the cable drums. Re-insert the drum wrap and match the hole in the drum wrap with the hole in
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Step 11: idrive™ Opener/Torque Tube Assembly Locate the (3) pieces of cam shaped tube (Torque Tube). Notice that one piece is smaller and will fi t inside the other two pieces. NOTE: Right and left hand are always determined from inside the garage looking out. Locate the idrive™ opener in the operator box. Look into the opener’s left side to ensure the left hand bearing and the internal TORQUE TUBE (black) sleeve are aligned with the torque tube profi le. Once AND BEAR- aligned, slide the o
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Step 12: idrive™ Opener/Torque Tube Assembly Installation Push the outer torque tubes in until they are touching the opener. Be sure that the snap buttons are not engaged in any of the outer tube holes. This will make the torque tube the shortest in length and allow enough room to get the tubes into the drums. The torque tube can be adjusted to fi t a door width of 8’ to 10’ in 6” increments. See fi gure above. 8’-0” LEFT HAND RIGHT HAND 1 1 2 3 2 3 TORQUE TUBE SNAP BUTTONS TORQUE TUBE ENGAG
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Step 14: Disconnect Installation OPENER S-HOOK Attach the loose disconnect cable DISCONNECT CABLE (located in opener hardware bag) RIGHT HAND to the opener with the S-hook. FLAG BRACKET Close both ends of the S-hook to lock assembly together. Thread the disconnect cable through the hole in right hand fl ag bracket and remove all slack between opener and right hand fl ag bracket. Mark a location on the right jamb, 6 feet above the fl oor to mount the handle bracket. Align top of the b
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Pre-Operation Installation (2) PHILLIPS HEAD Step 15: Wall Station Installation SCREWS Locate a convenient place to mount wall station within sight of the garage door. To keep wall station out of the reach of children, measure at least fi ve feet up from the fl oor and secure wall station base into wood wall fram- ing using (2) phillips head screws. Use 2 of 3 holes that best align with wood framing. Use anchors (not included) when fastening to drywall or concrete. CAUTION: Over tighteni
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Step 16: Multi-Opener/Light Fixture Programming NOTE: Skip this step if installing only one idrive™ opener. Switch Settings: Light Fixture If installing more than one opener in the same garage, the light fi xtures can be set to function only with a selected opener. Leaving the light fi xture as is from the factory may cause all light fi xtures to light when any one of the openers are activated. The opener jumpers and light fi xture switches need to be matched to allow for the opener to activa
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Step 17: Light Fixture Installation IMPORTANT! The light is turned on and off by an infrared (IR) signal sent from the opener to the light. Therefore, the light must be mounted in a location where it can always “see” the front face of the opener. Locate a duplex receptacle within line of sight of opener, when the door is in the open position. Disconnect power to the receptacle at the fuse/breaker box before proceeding. WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK, THIS EQUIPMENT HAS A GROUN
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Light Fixture Installation (Continued) WALL MOUNTING NOTE: RECEPTACLE COVER MUST BE INSTALLED IN BETWEEN THE LIGHT FIXTURE AND THE WALL Depending on location, the light LIGHT BULB - 75W fi xture may need to be adjusted from LIGHT MAX. (NOT INCLUDED) SOCKET its packaged position. FIXTURE #6-32 X 3/4” PHILLIPS PAN When mounting on a wall parallel HEAD SCREW to the opener, rotate the receiver module inward to a maximum of DIFFUSER 90° until the receiver module is best aligned with the s
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WALL Step 18: Photoelectric Safety Sensor Installation MOUNTING BRACKET Select a mounting position 5 inches above the fl oor to center line of wall mounting bracket. The send- ing and receiving units should be mounted inside the door opening to minimize any interference by the sun. However, the sensors should be mounted as close to the door track or inside edge of the door as possible to offer “U” maximum entrapment protection. It is very important BRACKET that both wall brackets be mo
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Photoelectric Safety Sensor WIRE ROUTING Installation Continued Uncoil wires from photoelectric sensors and route wires up garage wall and along door header towards the right side of the opener. Route wires above torque tube and tack wires in place with insulated staples (not supplied). Take care to run wires in a location where they will not interfere with the operation of the door and do not staple through wire. Connect photoelectric sensors to the opener terminal block in right side o
