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O O W W N N E E R R ’’ S S M M A A N N U U A A L L
G G H H
I IN ND DU US ST TR RI IA AL L D DU UT TY Y C CO OM MM ME ER RC CI IA AL L D DO OO OR R O OP PE ER RA AT TO OR R
This Operator Features
the Enhanced
PATENT PENDING
The Maintenance Alert System™ allows the
installer to set an internal Maintenance
Cycle Counter. The Logic 3 operator
incorporates a self-diagnostic feature built
into the (MAS) Maintenance Alert System
LED. An LED on the 3-bu
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TABLE OF CONTENTS SPECIFICATIONS PROGRAMMING Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Logic Control Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Operator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Determine and Set Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . .16 Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Failsafe Wiring Types
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CARTON INVENTORY Before beginning your installation check that all components were provided. DESCRIPTION POWERHEAD ASSEMBLY OWNER’S MANUAL AND CAUTION LABELS HARDWARE BOX (INCLUDES FASTENERS, DISCONNECT AND CHAIN HOIST WALL BRACKET) 3-BUTTON CONTROL STATION WITH LED HOIST HAND CHAIN DOOR SPROCKET DOOR/OPERATOR DRIVE CHAIN OPERATOR DIMENSIONS WEIGHTS AND DIMENSIONS HANGING WEIGHT: 80-110 LBS. DIMENSIONS PHASE HP A 28-5/8B C 33D 1/2 1 11-1/2 25-3/4 14.13 3 14.00" 14.13" 3/4 1 12-1/2 26-3/4 14.13
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OPERATOR SPECIFICATIONS ELECTRICAL MOTOR TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . .24Vac Secondary TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Continuous Duty CONTROL STATION: . . . . . . . . . . . . . . .NEMA 3-Button Station HORSEPOWER: . . . . . . . . . . . . . .1/2, 3/4. 1, 1-1/2, 2 and 3 HP Open/Close/Stop w/LED SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1725 RPM WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . .
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WARNING WARNING PREPARATION It is imperative that the wall or mounting surface provide CAUTION adequate support for the operator. WARNING This surface must: To prevent possible SERIOUS INJURY or DEATH: a. Be rigid to prevent play between operator and door shaft. • DO NOT connect electric power until instructed to do so. b. Provide a level base. • If the door lock needs to remain functional, install an c. Permit the operator to be fastened securely and with the interlock switch. drive shaft paral
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INSTALL ATION IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the illustrations and instructions below that suit your application. MOUNT THE OPERATOR Figure 1 1. Wall Mount: The operator should generally be installed below the door shaft, and as close to the door as possible (Figure 1). Bracket Shelf
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INSTALL ATION MANUAL OPERATION WARNING WARNING This operator has provisions for manually operating the door in case of emergency or power failure. These operators are equipped To prevent possible SERIOUS INJURY from a moving chain, with a manual hoist. An electrical interlock will disable the ENGAGE interlock BEFORE manually operating your door. electrical controls when the hoist is used. CAUTION WARNING To operate the hoist: Chain Keeper 1. Pull the disconnect chain (small chain) to engage the
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INSTALL ATION ENTRAPMENT PROTECTION ACCESSORIES WARNING WARNING (OPTIONAL) PHOTO EYES & SENSING EDGES To reduce the risk of SEVERE INJURY or DEATH, ALWAYS install reversing sensors when the 3-button control station is Sensing devices provided for door industry type operators with an CAUTION WARNING out of sight of door or ANY other control (automatic or manual) isolated normally open (N.O.) dry contact output are compatible is used. Reversing devices are recommended for ALL with your operator. T
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ADJUSTMENT ADJUST TORQUE LIMITER CLUTCH (OPTIONAL MODIFICATION) 1. Loosen set screws on clutch nut. 2. Back off clutch nut until there is very little tension on the clutch spring. (3) Set 3. Tighten clutch nut gradually until there is just enough tension Screws to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the door by hand during travel. Brake Plate Assembly
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WARNING WARNING POWER WIRING & GROUND WIRING CAUTION WARNING To reduce the risk of SEVERE INJURY or DEATH: • ALL electrical connections MUST be made by a qualified individual. • ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the • DO NOT install ANY wiring or attempt to run the operator electrical power and locking-out the power via the operator without consulting the wiring diagram. We recommend that power switch. Upon completion of ma
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R31 U7 D8 CONTROL STATION WIRING AND INSTALL ATION CONTROL WIRING CONNECTIONS WARNING WARNING 1. Connect control wires to the P1 terminal block located on the logic board as shown. To prevent possible SERIOUS INJURY or DEATH, install 2. Connect conduit with all control wires through the conduit reversing sensors when the 3-button control station is out of CAUTION WARNING hole in the electrical box enclosure marked with the label sight of the door or ANY other control (automatic or manual) is sho
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STANDARD POWER & CONTROL CONNECTION DIAGRAMS OPEN Maintenance CLOSE Alert LED R3 (RD) (WH) STOP Radio Control R2 (24V DC only) Open R1 3-Button Station Close Sensing Edge Stop CPS-L & CPS-LN4 Open/Close Single Button Timer Defeat Switch Remove Jumper To Install External Interlock Single Phase Power Wiring Three Phase Power Wiring Phase 1 Hot Line Power Phase 2 115/230 Vac Line Power Neutral Single Phase 208/230/380/460/575 Vac Phase 3 Three Phase Gnd Gnd 12
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LOGIC (VER. 3.0) 1 PHASE WIRING DIAGRAM OPEN Maintenance CLOSE Alert LED (RD) (WH) STOP Open 3-Button Station 115V MOTOR CONNECTION 230V MOTOR CONNECTION Close Sensing NOTE: Gray (GY) and purple (PU) motor wires are reversed Edge for H and HJ right hand models and all GH and J models. Stop CPS-L & CPS-LN4 Open/Close Single Button Hoist Interlock TMR DEF When Present Remove Jumper SWITCH To Install External (YE) (BL) Door Interlock R31 U7 D8 (YE) (OR) (WH) (YE) (PU) (WH) (RD) (GY) (YE) (RD) (WH)
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LOGIC (VER. 3.0) 3 PHASE WIRING DIAGRAM (BL/BK) T4 T4 T7 T1 T7 T1 (GY) 1 (GY) (GY) J J OPEN (BR) (BR) (BR) T2 T8 T2 T5 T8 T5 (PU) (PU) 2 (PU) Maintenance (BR) (BR) (BR) CLOSE J (YE) J 3 (YE) (YE) Alert LED T6 T9 T3 T6 T9 T3 (RD) (WH) (BL/BK) STOP 208/230V MOTOR CONNECTION 460V MOTOR CONNECTION 575V MOTOR CONNECTION Open NOTE: Gray (GY) and purple (PU) motor wires are reversed for H and HJ right hand 3-Button Close models and all GH and J models. Station Sensing Edge Stop CPS-L & CPS-LN4 Open/Clo
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R31 U7 D8 C54 U1 C71 C78 ® LOGIC BOARD Ø14LGØ657–A Ø14GPØ657–A P4 C3Ø E1 C18 D31 Auxilliary Board Motor Direction R29 Connectors Jumper D7 D6 C11 D5 D3Ø2 X1 P1Ø C25 D4 C17 Single Phase & 24V Three Phase Jumper K3 AC 14 POWER Programmed Chip 24V AC 13 D19 J1 J3ØØ TIMER TIMER Maintenance Alert DEFEAT DEFEAT 12 System Button for OLS D25 D17 R8 Programming CMN 11 MID D24 MAS D28 Maximum Run SLS D26 MAS 10 D23 4 Timer Button D16 Open Button EYES CLS D27 EYES 9 D15 P7 MRT MID TIMER D1 EDGE Close Bu
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PROGRAMMING SELECTOR DIAL LOGIC CONTROL PUSHBUTTONS OPEN, CLOSE, STOP Open, Close and Stop buttons are mounted directly on the logic board. Thus, making it easy to program as well as have door control at the electrical box. Either the stop control or a jumper must be wired between terminals 4 and 5 for the on board push buttons to function. NOTE: Refer to logic board illustration on page 15 for all component locations. Before programming the logic board, set the operators open and close limits.
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PROGRAMMING B2 Failsafe Same functions as B2. Self Monitoring safety device FAILSAFE WIRING TYPES must be installed to operate door for each of the TYPE following failsafe wiring types. See Self Monitoring TS Momentary contact to open, close, and stop with Safety Device Options. Compatible with 3-Button open override and Timer To Close. Every device that Station, 1-Button Station and 1 & 3-Button causes door to open, including a reversing device, Remote Controls. activates the Timer To Close. Au
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C54 U1 C71 C78 ® r e t s a M t f i L PROGRAMMING Built in 3-channel, 315MHz radio receiver allows you to add as ® many as 23 Security✚ remotes or dip switch remote controls. WARNING WARNING PROGRAMMING REMOTES To prevent possible SERIOUS INJURY or DEATH, install STANDARD SINGLE BUTTON REMOTE reversing sensors when the 3-button control station is out of CAUTION WARNING 1. To enter programming press and release the RADIO button on sight of the door or ANY other control (automatic or manual)
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R31 U7 D8 C54 U1 C71 C78 ® PROGRAMMING ® Your 315MHz Security✚ or dip switch remote control can be 4. To program the STOP button to a remote control press the programmed to operate as a 3-button wireless control station: STOP button on the logic board. The RADIO LED will flash and the large button will open the door, the middle button will close then stay on solid. Then press the corresponding button on the the door, and the third button will stop the door’s movement. remote control. The RADIO L
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PROGRAMMING SELECTOR DIAL MAINTENANCE ALERT SYSTEM (MAS) Feature: An internal cycle counter will activate a flashing LED on the 3-button control station when the preset number of cycles or months has elapsed (whichever occurs first). Setting this feature is optional. By default this feature will never activate. Logic 3.0 operators incorporate a self diagnostic feature built into the MAS LED. In addition to indicating when routine maintenance is due, the MAS LED can be used to troubleshoot some p
