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TABLE OF CONTENTS Introduction Pages 2-5 Adjustment Pages 24-26 Safety symbol and signal word review........................2 Adjust the travel limits ...............................................24 Preparing your garage door ........................................3 Adjust the force .........................................................25 Tools needed...............................................................3 Test the safety reversal system.................................26 ® Plannin
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1 Preparing your garage door WARNING Before you begin: To prevent possible SERIOUS INJURY OR DEATH: • Disable locks. • ALWAYS call a trained door systems technician if • Remove any ropes connected to garage door. garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when • Complete the following test to make sure your required. garage door is balanced and is not sticking or binding: • NEVER try to loosen, move or adjust garage door, door springs, cables, pul
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Slack in chain tension is normal when garage door is closed. Slack in chain tension is normal when garage door is closed Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener. SECTIONAL DOOR INSTALLATION F
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LOCK LIGHT Carton Inventory Your garage door opener is packaged in two cartons purchased. If anything is missing, carefully check the which contain the motor unit and all parts illustrated packing material. Parts may be stuck in the foam. below. Accessories will depend on the model Hardware for installation is also listed below. Sprocket Cover Remote Control SECURITY: Transmitter Visor Clip 3-Channel Remote Control Motion Detecting Door Control Panel Chain Styrofoam 2 Conductor Bell Wire White
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CAUTION ASSEMBLY STEP 1 Attach the T-Rail to the Motor Unit To avoid SERIOUS damage to opener, ONLY use bolts mounted in top of motor unit. To avoid installation difficulties, do not run the garage door opener until instructed to do so. • Remove the two washered bolts mounted in top of motor unit. USE ONLY THIS TYPE AND SIZE • Position T-rail at a 45˚ angle to opener so one hole BOLT Washered Bolt in T-rail and motor unit line up. 5/16"-18x1/2" • Thread one of the washered bolts part way in. S
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ASSEMBLY STEP 3 Lock Outer Nut Washer Inner Nut Tighten the Chain To Tighten Outer Nut • Spin the inner nut and lock washer down the To Tighten threaded shaft, away from the trolley. Inner Nut • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. Trolley • When the chain is approximately 1/2" above the base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment. Chain Sprocket noise can result if chain is eithe
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INSTALLATION STEP 1 Determine the Header Bracket Finished Vertical Ceiling Centerline Location Header Structural 2x4 Wall Supports WARNING To prevent possible SERIOUS INJURY or DEATH: • Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall. • Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry. Vertical Centerline • NEVER try to loosen, mov
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ONE-PIECE DOOR WITHOUT TRACK Unfinished 1. Close the door and mark the inside vertical Ceiling centerline of your garage door. Extend the line onto the header wall above door, as shown. Structural Supports Header Wall If headroom clearance is minimal, you can install Vertical Centerline the header bracket on the ceiling. See page 10. 2x4 If you need to install the header bracket on a 2x4 2x4 OPTIONAL (on wall or ceiling), use lag screws (not provided) CEILING MOUNT to securely fasten the 2x4 to
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INSTALLATION STEP 2 Install the Header Bracket Wall Mounting Holes You can attach the header bracket either to the wall CEILING MOUNT ONLY above the garage door, or to the ceiling. Follow the The nail hole is for positioning only. instructions which will work best for your particular You must use lag screws UP requirements. Do not install the header bracket to mount the header bracket. over drywall. If installing into masonry, use concrete anchors (not provided). WALL HEADER BRACKET INSTALLAT
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INSTALLATION STEP 3 Attach the T-Rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you’ll need help. Have someone hold the Header Wall opener securely on a temporary support to allow Header the rail to clear the spring. Bracket • Position the rail bracket against the header Chain bracket. Pulley Bracket • Align the bracket holes and join with a clevis pin as shown. •
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INSTALLATION STEP 4 CAUTION Position the Opener To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door. Follow instructions which apply to your door type as illustrated. SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK A 2x4 laid flat is convenient for setting an ideal door- to-rail distance. • Raise the opener onto a stepladder. You will need 2x4 laid flat T-Rail help at this point if the ladder is not tall enough. • Open the door all the way and place a
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INSTALLATION STEP 5 WARNING Hang the Opener To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural Two representative installations are shown. Yours supports of the garage. Concrete anchors MUST be used may be different. Hanging brackets should be angled if installing any brackets into masonry. (Figure 1) to provide rigid support. On finished ceilings (Figure 2), attach a sturdy metal bracket to structural supports before installing the opener. This
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LOCK LIGHT LOCK LIGHT LOCK LIGHT INSTALLATION STEP 6 WARNING Install the Door Control To prevent possible SERIOUS INJURY or DEATH from electrocution: Locate door control within sight of the door at a • Be sure power is not connected BEFORE installing door minimum height of 5 feet where small children control. cannot reach, and away from moving parts of the • Connect ONLY to 24 VOLT low voltage wires. door and door hardware. The installation surface To prevent possible SERIOUS INJURY or DEATH fr
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NOTICE INSTALLATION STEP 7 100 Watt (Max) Install the Lights Standard Light Bulb • Press the release tabs on both sides of lens. Gently Release Tab rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens. • Install up to a 100 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. • Reverse the procedure to close the lens. Lens Hinge 10
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INSTALLATION STEP 9 WARNING Electrical Requirements To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: To avoid installation difficulties, do not run the • Be sure power is not connected to the opener, and opener at this time. disconnect power to circuit BEFORE removing cover to To reduce the risk of electric shock, your garage door establish permanent wiring connection. opener has a grounding type plug with a third • Garage door installation and wiring MUST be in grounding
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INSTALLATION STEP 10 WARNING ® Install The Protector System • Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor. The safety reversing sensor must be connected • To prevent SERIOUS INJURY or DEATH from a closing and aligned correctly before the garage door garage door: opener will move in the down direction. – Correctly connect and align the safety reversing IMPORTANT INFORMATION ABOUT sensor. This required safety device MUST NOT be THE SAFETY
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INSTALLING THE BRACKETS Figure 1 Be sure power to the opener is disconnected. DOOR TRACK MOUNT (RIGHT SIDE) Install and align the brackets so the sensors will face each other across the garage door, with the beam no Door higher than 6" above the floor. They may be installed Track in one of three ways, as follows. Lip Garage door track installation (preferred): Indicator • Slip the curved arms over the rounded edge of light each door track, with the curved arms facing the door. Snap into place a
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MOUNTING AND WIRING THE SAFETY SENSORS Figure 4 • Slide a 1/4"-20x1/2" carriage bolt head into the slot Wing nut on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension. See Figure 4. 1/4"-20x1/2" • Finger tighten the wing nuts. Carriage bolt Lens • Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling. TROUBLESHOOTING THE SAFE
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INSTALLATION STEP 11 CAUTION Fasten the Door Bracket To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally. Follow instructions which apply to your door type as illustrated below or on the following page. A horizontal reinforcement brace should be long Header enough to be secured to two or three vertical Bracket supports. A vertical reinforcement brace should cover the height of the top panel. Figure 1 shows one piece of angle iron as the h
