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AT10.1 SERIES
Operating and Service Instructions
MICROPROCESSOR-CONTROLLED
FLOAT BATTERY CHARGER
SINGLE PHASE INPUT
GROUP I
(6 - 25 Adc)
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HOW TO READ THE AT10.1 MODEL NUMBER GROUP I RATINGS (6-25 Adc) Your AT10.1 model number is coded to describe the options that are included. Please find the model number on the data nameplate and write it in the spaces provided below. Then follow the chart to determine the configuration of your battery charger. AT10 A B C D E F K L M N P Q R DESCRIPTION CODE FEATURE DESCRIPTION CODE FEATURE CIRCUIT A SERIES AT10 AT10.1 CHARGER S STANDARD BREAKER 012 12 Vdc
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IMPORTANT SAFETY INSTRUCTIONS 1. Before using this equipment, read all instructions and cautionary markings on: A) this equipment, B) battery, and C) any other equipment to be used in conjunction with this equipment. 2. This manual contains important safety and operating instructions, and therefore should be filed for easy access. 3. Remove all jewelry, watches, rings, etc. before proceeding with installation or service. 4. Do not touch any uninsulated parts of this equipment, especi
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TABLE OF CONTENTS QUICK OPERATION ..................................................................................................Back Cover HOW TO READ THE AT10.1 MODEL NUMBER ..........................................Inside Front Cover IMPORTANT SAFETY INSTRUCTIONS ......................................................................................i 1 Receiving and Installing the AT10.1 Battery Charger 1.1 Storing the AT10.1 ......................................................
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TABLE OF CONTENTS 2.3 Setting the AT10.1 parameters 2.3.1 Understanding parameter settings.................................................................30 2.3.2 Setting the Float and Equalize voltages.........................................................31 2.3.3 Setting the Equalize timer ..............................................................................32 2.3.4 Setting the Alarms..........................................................................................32
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TABLE OF CONTENTS 1. RECEIVING THE AT10.1 1.1. STORING THE AT10.1 If you store the AT10.1 for more than a few days before installation, you should store it in its original shipping container, and in a temperature controlled, dry climate. Ambient temperatures of 32 to 122° F / 0 to 50° C are acceptable. Storage should not exceed 2 years due to the limited shelf life of the dc filter capacitors when they are not in service. 1.2. REPORTING SHIPPING DAMAGE If, on delivery of the AT10.1 or r
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RECEIVING THE AT10.1 1.4. MOVING THE AT10.1 Once you have established that the AT10.1 is undamaged, identify the enclosure style and weight of your unit. Refer to the table below. AT10.1 Enclosure Type And Shipping Weight Table Group I Cabinet Styles (586 / 594) Ampere Rating Output Voltage 6 Adc 126 Adc 16 Adc 20 Adc 25 Adc Style-586 Style-586 Style-586 Style-586 Style-586 12 Vdc 44 lbs 44 lbs 67 lbs 67 lbs 67 lbs 20 kg 20 kg 30 kg 30 kg 30 kg Style-586 Style-586 Style-586 Style-5
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INSTALLING THE AT10.1 1.5.1. Wall-Mounting the AT10.1 Wall-mounting the AT10.1 battery charger is the standard way to install the Group I enclosures (Style-586/594). In planning for wall mounting of the AT10.1 consider the following: 1. The wall must be strong enough to properly support the weight of the AT10.1. See the Weight Table located in section 1.4 on page 3. The weight of your AT10.1 may be different from the table value, depending on options or accessories you ordered. 2. Selec
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INSTALLING THE AT10.1 WALL-MOUNTING THE AT10.1 - GRAPHICS 5
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INSTALLING THE AT10.1 1.5.2. Floor-Mounting the AT10.1 To floor mount the AT10.1, you must use the floor mounting accessory kit (part number EI0192-00). For kit availability, see ordering information in Appendix B on page 71. The kit contains brackets that elevate the top of the AT10.1 approximately 47in / 1194mm above floor level, with provision for floor anchoring. The kit includes an instruction sheet (JA0083) showing assembly dimensions and mounting details. You must locate the ancho
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INSTALLING THE AT10.1 FLOOR-MOUNTING THE AT10.1 - GRAPHICS DIMENSION (in / mm) ENCLOSURE A B C D 16.50 / 419 46.63 / 1184 11.75 / 298 15.00 / 381 Style-586 19.75 / 502 47.75 / 1213 14.25 / 361 18.25 / 463 Style-594 7
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INSTALLING THE AT10.1 1.5.3. Rack-Mounting the AT10.1 The AT10.1 can be installed in most relay racks with standard EIA hole spacing (see the table below for the allowable combinations). The rack mounting kit (part number EI0193-00), includes mounting brackets and the necessary hardware to install one AT10.1 battery charger. The kit includes an instruction sheet (JA0091) showing installation details. For kit availability see ordering information in Appendix B on page 71. When rack moun
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INSTALLING THE AT10.1 RACK-MOUNTING THE AT10.1 - GRAPHICS Style-586 Enclosure Style-594 Enclosure NOTES: 1. Units are installed from the front. 2. Units shown above without penthouse enclosure. If penthouse is used, add 7in / 178mm to top of enclosure. 3. Refer to the outline drawings in Appedix C for enclosure dimensions. 9
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INSTALLING THE AT10.1 1.6. CHANGING TRANSFORMER TAPS Before you wire ac power to the AT10.1, check the wiring of the main transformer T1, to be sure it is connected for your ac input voltage. The AT10.1 accepts standard input voltages of 120, 208 or 240 Vac by changing jumpers on T1. No other changes are required. The AT10.1 is wired at the factory for 240 Vac, except on special order. Models for 220, 380 or 416 Vac at 50/60 Hz are available on special order. EXCEPTION: An AT10.1 batte
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INSTALLING THE AT10.1 CHANGING TRANSFORMER TAPS - GRAPHICS 480 V 120/208/240 V PRIMARY PRIMARY SECONDARY T1 CONNECTION TABLE H4 X1 INPUT VAC JUMPERS H5 H5 120 H1-H3, H2-H5 H2 208 H2-H4 (2) JUMPERS H3 X4 240 H2-H3 (2) JUMPERS H1 Y2 480 NONE H1 Y1 TRANSFORMER SCHEMATIC PROCEDURE: 1) BE SURE ALL VOLTAGES ARE DE-ENERGIZED AND LOCKED OUT. 2) BE SURE TERMINALS ARE FULLY SEATED (586 ENCL). . 3) BE SURE STUD TERMINALS ARE TIGHT (594 ENCL). 4) CHECK YOUR WORK AFTER COMPLETION. 5) FOR ADDITIONAL INF
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INSTALLING THE AT10.1 1.7. MAKING THE AC INPUT CONNECTIONS Follow these steps to connect ac power to the AT10.1: 1. Use a branch circuit breaker or fused disconnect switch, properly sized for the maximum input current of the AT10.1, as shown in the table below. This device should have lockout capability so that the ac input can be de- energized and locked out for maintenance. A time delay circuit breaker or slow-blow fuse is recommended. 2. Size the ac input wiring per the National Electr
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INSTALLING THE AT10.1 MAKING THE AC INPUT CONNECTIONS - GRAPHICS NOTES: 1. The drawing above does not show other components mounted to the I/O panel. Be careful not to disconect any other component leads. 2. Always use a proper ground. 3. On 120 Vac input, connect the neutral leg to the terminal L2. 4. Wire insulation must be rated for 194° F / 90° C or better. 5. Use copper or aluminum conductors only. 13
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INSTALLING THE AT10.1 1.8. MAKING THE DC OUTPUT CONNECTIONS Follow these steps to connect the battery to the AT10.1: 1. Size the dc wiring to minimize voltage drop. The acceptable wire size depends on your installation. As a guideline, the voltage drop should not exceed 1% of nominal output voltage at full current. Refer to the table below to determine the voltage drops for various wire sizes, currents and distances. WIRE SIZING CHART VOLTAGE DROP PER 100ft / 30.5m OF WIRE (FOR COPPER
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INSTALLING THE AT10.1 MAKING THE DC OUTPUT CONNECTIONS - GRAPHICS NOTES: 1. The drawing above does not show other components mounted to the I/O panel. Be careful not to disconect any other component leads. 2. Always use a proper ground. 3. Wire insulation must be rated for 194° F / 90° C or better. 4. Use copper or aluminum conductors only. 15
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INSTALLING THE AT10.1 1.9. WIRING THE AT10.1 FOR REMOTE SENSING You can wire the AT10.1 to regulate the output voltage at the battery terminals, instead of at the charger output terminals. Remote sensing does the following: 1. Compensates for voltage drop in the dc wiring between the AT10.1 and the battery. 2. Directly monitors the battery or dc bus voltage. The front panel meter displays the actual voltage on the dc bus. You wire the AT10.1 for remote sensing by installing a two-wire c
