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®
LITTLE WONDER Shredding
Model 8160
© 2003 Little Wonder, Schiller Grounds Care, Inc. All Rights Reserved.
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Table of Contents Important Information A. Introduction Important Information Introduction .............................................................. 1 On behalf of everyone at Little Wonder, we would like to thank you for your purchase of a Little Service Information .................................................. 1 Wonder Shredding TruckLoader. This professional Special Safety Information ....................................... 1 debris handling machine was designed to the highe
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Packaging PACKAGE LID DISCHARGE CHUTE NOZZLE ASSEMBLY PARTS BOX: (2) HOSE BANDS (720333.17) (2) HOSE CLAMPS (720105) (1) HOSE FLANGE ASSEMBLY (720101.17) (1) FLANGE CLAMP PLATE (720253.10) (1) LITERATURE PACKAGE (1) WARRANTY CARD (1) HARDWARE BAG (720531): (1) 910131 - KNOB, MALE THREAD 5/16-18, Red BOOM (2) 38524 - KNOB, FEMALE THREAD 3/8-16, Black (4) 64229-03- LOCK NUT , 3/8-16
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Safety and Warnings Start Stop Caution: Hot Surface Faster WARNING Slower Caution: Thrown objects. Keep bystanders away. WARNING WARNING P/NO. 720609 720600 P/NO.720600 P/No 910609 720603 P/NO. 720603 -1 max. 3 700 min Month/Year Item # XXXX-XX-XX SERIAL No. LABEL 720602 P/NO. 720602 P/NO. 720605 P/NO. 720601 3. Serial #
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General Safety Rules 1. Read and understand manual. A. Warnings - “Don’ts” 2. Wear eye, hearing, and breathing protection, proper Don’t attempt to remove materials from intake or clothing and footwear. discharge when Shredding TruckLoader is running, or fan is rotating. 3. While operating the machine always be sure of a safe and secure operating position, maintain a firm Don’t install or remove components while Shredding footing and good balance at all times. TruckLoader is running. Tur
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Don’t run engine when electrical system causes B. Warnings - “Do’s” Con’t spark outside the cylinder. During periodical checks Always store Shredding TruckLoader indoors. When of the spark plug, keep plug a safe distance from not in use, store Shredding TruckLoader indoors in a cylinder to avoid burning of evaporated fuel from sheltered area (a dry place) where it’s not accessible to cylinder. children. The Shredding TruckLoader, as well as fuel, Don’t check for spark with spark plug
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Assembly Instructions This unit is designed for vacuuming leaves, grass 3. Direct discharge into receiver box of the transport clippings, other organic materials, and quickly loading vehicle, and affix it with two knobs (38524), two nylon them from the ground into a truck. insert nuts (64229-03) and washers (64163-31) as shown below. Vacuuming sand, rocks, and hard litter will affect the longevity of this machine, and can cause part damage. 4. Position deflector (720240.17) to desired openin
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2. The flange will activate the safety switch assy F Hose Assembly (720232) that will allow you to operate the unit. 1. Remove hose from the box and stretch it. 3. When hose is disconnected you can use the flapper 2. Hold the hose, and stretch each end as far as retainer to lock the flapper in the closed position possible to open internal diameter. during the transportation. 3. Insert intake nozzle assembly (720113.17) into one of E. Attach Boom to the Frame and the open ends, by str
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G. Use of Lifting Lug Operation Little Wonder Shredding TruckLoader is supplied with convenient Lifting Lug that can be used when you need WARNING DANGER to move the unit. This Lug can hold weight up to a total of 500lbs. THE OPERATOR OF THIS SHREDDING TRUCKLOADER IS RESPONSIBLE FOR ACCIDENTS WARNING DANGER OR HAZARDS OCCURRING TO HIMSELF, OTHER DO NOT USE OR SERVICE THE UNIT WHEN IT’S PEOPLE OR THEIR PROPERTY. SUSPENDED FROM THE LIFTING LUG. A. Starting the Engine H. Li
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Manually clear the clog WARNING DANGER E. Stopping the Engine KEEP RECOIL STARTER SCREEN AND ENTIRE ENGINE CLEAR OF ALL DEBRIS. DO NOT 1. Move throttle to “slow”. OPERATE ENGINE WITH AN ACCUMULATION OF 2. Push rocker switch to “off”. GRASS, DIRT, LEAVES OR OTHER 3. Close fuel shut-off valve. COMBUSTIBLE MATERIAL NEAR MUFFLER. DO NOT operate unit if excessive vibration occurs; shut F. Refueling the Engine engine off immediately! Remove spark plug wires and 1. Stop engine and all
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Storage and Maintenance A. Storage 1. When not in use store Shredding TruckLoader, in sheltered area (a dry place) not accessible to children. Keep throttle in the “Slow” position and switch “OFF”. 2. The Shredding TruckLoader, as well as fuel, should not be stored in a house or poorly ventilated areas. 3. Do not store fuel in the engine’s gas tank longer then 30 days. 4. To prolong Hose life, store it in the sheltered area out of sunlight and out of high ambient temperatures, and where it c
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C. Directions for removing the Fan and Talon ring, and reinstallation 9. Rotate the drive shaft with installed key by pulling 1. Remove spark plug wires from spark plug. the starter rope until key is aligned with one of the 2. Remove hose flange assembly. notches. Then align fan keyway with the drive shaft 3 Remove front plate assembly. hey and install fan (#720220). 4. Remove bolt securing fan and talon ring to engine 10. Align talon ring hole with the fan holes, and install crankshaft. t
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D. Shredding TruckLoader bolt/nut Torque specification Item # Location Bolt/ Nut Size Part No. Min torque Max torque (Exploded View) Ft-Lbs (in-lbs) Ft-Lbs (in-lbs) 5 Housing to engine face / - 24 x 18 910503 22 (264) 28 (336) 16 3 / flange head, Grade 5 4 5 Housing to engine / - 18 flange nut 21 64141-6 16 (192) 22 (276) 16 mounting plate 5 3 Engine to engine / - 18 x 1 - / gr.5 16 4 55 / 21 64123-61/ 19 (228) 25 (300) mounting plate 64229-02 7 Fan to crankshaft / - 20 x 16 17 61 81 1 2 -
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Part Numbers A. Housing Assembly Key Key No. Part No. Description Qty. No. Part No. Description Qty. 1 720201.10 Housing Assy 16HP 1 36 720315.7 Tube Square Boom 1 2 720211.10 Front Plate Assy 1 44 720322 Chain Loop Assy (3/8-16 Thread) 1 3 720234.17 Hose Flange Assy 1 45 720105 Clamp for Hose 2 4 720214 Switch Plate 1 46 720106 Hose 10” dia x 12.5 ft 1 6 720215 Housing Liner Left Half 1 47 720333.17 Hose Band 2 48 720113.17 Intake Nozzle Assy 1 7 720216 Housing Liner Right Half 1 50 720900 Engi
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14. 59 56 52 75 33 35 77 57 30 52 36 77 23 70 52 77 52 76 56 74 50 56 59 44 54 52 27 57 51 59 32 26 21 59 24 57 70 57 57 56 59 Frame Assembly 55 31
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2 yEAR LIMITED SERVICE & WARRANTy POLICy FOR GASOLINE POWERED FOR SHREDDING TRUCkLOADER The LittL e Wonder Shredding TruckLoader is guaranteed against defects in material and workmanship for a period of TWO YEARS from date of purchase, when used for RESIDENTIAL SERVICE, or COMMERCIAL SERVICE. Any LittLe Wonder Shredding TruckLoader or part found to be defective within the warranty period is to be returned to any registered LittLe Wonder Dealer. Engines for all gasoline powered products are
