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OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-150D2
REVERSIBLE PLATE COMPACTOR
(YANMAR L48V6 DIESEL ENGINE)
Revision #2 (01/16/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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MVH-150D2 — PROPOSITION 65 WARNING Engine exhaust and some of its PAGE 2 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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NOTE PAGE MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 3
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MVH-150D2 — TABLE OF CONTENTS MQ MIKASA SERIES MVH-150D2 YANMAR L48V6F3R4AAW4 PLATE COMPACTOR ENGINE Proposition 65 Warning .............................................. 2 Cylinder Block Assembly .................................... 40-41 Table Of Contents ...................................................... 4 Cylinder Head Assembly .................................... 42-43 Parts Ordering Procedures ........................................ 5 Air Cleaner Assembly..............................
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st Effective: January 1 , 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: parts@multiquip.com. ■ View Parts Diagrams To obtain an MQ Account, contact your ■ Order Parts District Sales Manager for more information. ■ Print Specification Information Use the internet an
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS Potential hazards associated with the operation of an FOR YOUR SAFETY AND THE SAFETY OF OTHERS! MVH-150D2 Plate Compactor will be referenced with Hazard Safety precautions should be followed Symbols which appear throughout this manual, and will be at all times when operating this referenced in conjunction with Safety Message Alert equipment. Failure to read and Symbols. understand the Safety Messages and HAZARD SYMBOLS Operating Instructions could resul
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your COMPACTOR, hair and clothing away from all moving other property, or the surrounding environment. parts to prevent injury. CAUTION - Sight and Hearing Hazards This plate compactor, other NOTE property, or the surrounding ALWAYS
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MVH-150D2 — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, DANGER - Read Manual muffler or cylinder. Allow these parts to cool before servicing engine or plate Failure to follow instructions in this manual compactor. may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool
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MVH-150D2 — RULES FOR SAFE OPERATION Maintenance Safety Loading and Unloading ■ Before lifting compactor, make sure that machine parts, guard ■ NEVER lubricate components or attempt service on a hook, and vibration insulators are not damaged and screws running machine. are not loosened or lost. ■ ALWAYS allow the machine a proper amount of time to ■ When using a crane or lifting device, always make sure that cool before servicing. it is properly secured to the guard hook on the compactor. ■
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MVH-150D2 — DIMENSIONS C B D A Figure 1. MVH-150D2 Reversible Plate Compactor Dimensions TABLE 1. DIMENSIONS REFERENCE DIMENSIONS LETTER IN. (MM) A 17.0 in. (432 mm.) B 30.5 in. (775 mm.) C 43 in. (1,092 mm.) D 26.0 in. (660 mm.) PAGE 10 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — SPECIFICATIONS TABLE 2. Specifications (Compactor) M2 odels MVH-150D C) entrifugal Force 6,620 lbs. (3,002 kg Nn umber of Vibrations 5,600 vibrations/mi T) raveling Speed 75 ft./min (23 meters/min 17.0 x 26.0 in. Plate Size (LxW) (430 x 700 mm) O) perating Weight 357 lbs. (162 kg Table 3. Specifications (Engine) YANMAR Model L48V6F3R4AAW4 Air-cooled 4 stroke, Vertical Type Single Cylinder, Diesel Engine 2.7 in. x 1.8 in. Bore X Stroke (70 mm x 57 mm) D) isplacement 219 cc (13.4 cu-in
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MVH-150D2 — GENERAL INFORMATION Frequency/Speed Plate Compactor The Mikasa MVH-150D2 is a walk-behind reversible plate The compactor's vibrating plate maximum frequency is 6,000 compactor designed for the compaction of sand, clay and asphalt. vpm (vibrations per minute). The forward and reverse travel speed This plate compactor is a powerful compacting tool capable of of the compactor is approximately 75ft./minute (23 meters/minute). applying a tremendous force in consecutive high frequency Cont
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MVH-150D2 — COMPONENTS (PLATE COMPACTOR) Figure 2. MVH-150D2 Components Figure 2 shows the location of the controls, indicators and general 7. Engine – This plate compactor use a YANMAR L48V6 maintenance parts. The function of each control is described diesel engine. Refer to the owner’s manual for engine below: information and related topics. 1. Breather Cap – Remove this cap to bleed (remove air) the 8. Belt Cover – Remove this cover to gain access to the V- hydraulic system. When replac
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MVH-150D2 — COMPONENTS (YANMAR L48V6 ENGINE) 9 3 4 1 2 10 5 11 7 6 8 Figure 3. Engine Controls and Components 7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the The engine shown above is a YANMAR L48V6 engine (Figure 3). engine crankcase. Read dipstick to determine if oil level is The engine must be checked for proper lubrication and filled low. DO NOT over fill. with fuel prior to operation. Refer to the manufacturer’s engine Operating the engine without manual for instructions
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MVH-150D2 — INSPECTION 3. Insert and remove the dipstick without screwing it into the filler CAUTION - General Safety Precautions neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the compactor in a confined hole with the recommended oil type (Table 4). Maximum oil area or enclosed area structure that does not capacity is 0.84 quarts (0.80 liters). provide ample free flow of air. ALWAYS wear approved eye and
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MVH-150D2 — INSPECTION V-Belt Check 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between CAUTION - V-Belt Check the clutch and vibration pulley shafts. NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves. CLUTCH PULLEY Figure 9. V-Belt Tension 3. A loose V-belt will decrease the power transmission output,
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MVH-150D2 — OPERATION This section is intended to assist the operator with the initial 4. Grasp the starter grip (Figure 14) and slowly pull it out. The start-up of the compactor. It is extremely important that this resistance becomes the hardest at a certain position, corre- section be read carefully before attempting to use the compactor sponding to the compression point. Pull the starter grip briskly in the field. and smoothly for starting. Starting the Engine 1. Open the fuel cock (Figure 1
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MVH-150D2 — OPERATION/PREPARATION FOR LONG TERM STORAGE Normal Shut-Down Procedure: CAUTION - Safety Rules 1. Place the speed control lever in the IDLE position. Allow the Make sure to follow all safety rules referenced in the safety engine to cool down for 2 to 3 minutes. section of this manual before operating compactor. Keep work 2. Next, place the speed control lever in the STOP position area clear of debris and other objects that could cause (Figure 17) to stop the engine. damage to the c
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MVH-150D2 — MAINTENANCE CAUTION - General Maintenance Safety TK ABLE 6. MVC-150D2 ENGINE CHEC Inspection and other services should always be carried out IN TEM HOURS OF OPERATIO on hard and level ground with the engine shutdown. O) il or Fuel Leak Every 8 hours (every day Inspection and Maintenance Service Tables. Tightness of Fastening Every 8 hours (every day) To make sure your plate compactor is always in good working Threads condition before using, carry out the maintenance inspection in Eve
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MVH-150D2 — MAINTENANCE Engine Oil Replacement Checking and the V-Belt 1. Replace engine oil, first in 25 hours of operation and every After 200 hours of operation, remove the belt cover to check the V- 50 to 100 hours afterwards. belt tension (Figure 20). 2. Drain the engine oil when the oil is warm as shown in 1. Remove the belt cover. Figure 18. 2. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmiss
