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7-08
TP20080,Rev.5
Suzuki Grand Vitara &
Grand Vitara XL..7
BOLT TORQUE SPECIFICATIONS
METRIC BOLTS:
STANDARD BOLTS:
Size Grade TorqueSize Torque
5/16” 5 20 ft/lbs.8mm 22 ft/lbs.
4
3/8” 5 35 ft/lbs.10mm 42 ft/lbs.
7/16” 5 56 ft/lbs.12mm 70 ft/lbs.
2
1/2” 5 85 ft/lbs.14mm 95 ft/lbs.
Grand Vitara: Centers-23” Pin Height-16-3/4”
XL7: Centers-23” Pin Height-18-3/4”
5
6
13
16
14
15
19
6
5
4
20
11 3
1
10
20
7
9518080 PARTS LIST
8
12
REF. PART
NO. NO. QTY. DESCRIP
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WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUS- ING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE. IMPORTANT INSTALLATION ITEMS DEMCO products and accessories are intended to be CAUTION installed by professional installers with experience, Safety is of utmost importance at all times. There are several items that proper equipment and the
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4. Unplug side marker lights, and pull bumper cover off. 5. Remove one plastic push from inner fender to brace, which is bolted to frame, on each side. (no picture) 6. From inside of frame out put 7/16” x 3” bolt thru frame and slip bushing through outside of frame over 7/16” bolt. Do this on each side. NOTE: For Grand Vitara XL.7, 7/16” x 3” bolt must be installed from outside of frame inwards. Do this by fi rst putting a 4” long solid wire from inside frame. Slide bushing through
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7. Install right and left frame mounts. Put proper side up and push 7/16” bolt through hole and start 7/16” lockwasher, and hex nut. Start 10mm x 1.25 punch lock nut over factory stud. Push mount up so angle is fl at on front of frame, and clamp with C-clamp. Snug previously mentioned fasteners. Drill 5/16” holes through frame using mount as a template (three on each mount). 8. Remove top bumper bolt on each side and install brace with 8mm x 1.25 x 25mm bolt, 8mm lockwasher, and 8mm fen
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9. Install self-threading bolts at this time,and tighten all previ- ously mentioned hardware to proper torque specifi cations. R Remove C-clamps We require that “ Blue” be used on all bolts. 10. Install crossmember with 1/2” x 1-1/2” bolts, 1/2” lockwash- ers, and 1/2” hex nuts. (shims are included for crossmember if needed) 11. Reinstall bumper cover, grill, and inner fenders. Note: Metal bracket that holds bottom center bolt on bumper cover may have to be bent to refasten due to inter
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DEMCO PRODUCTS ORIGINAL PURCHASERS LIMITED WARRANTY 1. Extent and Duration of this Warranty: Your Demco product has a Lifetime Limited In addition, the warranty does not extend to repairs made warranty to be free from defects in materials and necessary by normal use of parts, accessories or other workmanship under normal use and service from date equipment which in the judgment of Warrantor, are either of purchase by the original (fi rst) retail owner, or until it is incompatible with the
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Ag ❍ RV ❍ Warranty Registration Rental ❍ Brakes ❍ 4010 320th Street Box 189 Boyden, Iowa 51234 Marine ❍ Toll Free 800-54DEMCO (800-543-3626) FAX 800-845-6420 www.demco-products.com Very Very Satisfied Satisfied Dissatisfied Dissatisfied How satisfied are you with our product? ❍❍ ❍ ❍ How satisfied are you with the dealership/distributor sales staff? ❍❍ ❍ ❍ Dealer/Distributor Name City State How satisfied are you with the company sales staff? ❍❍ ❍ ❍ How satisfied are you with the delivery? ❍❍
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Postage Demco 4010 320th Street, Box 189 Boyden, Iowa 51234
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NOTES
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NOTES
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NOTES
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4010 320th St., P.O. BOX 189, BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 or 1-800-845-6420 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com
