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CHEMICAL SANITIZING DISHMACHINE
INSTALLATION/OPERATION & TECHNICAL
MANUAL
FOR JACKSON MODELS:
Delta 5
Delta 5 D
Jackson WWS, INC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
March 8, 2013
FAX (606) 523-9196
www.jacksonwws.com
P/N 7610-003-37-08 (Revision D)
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson WWS agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
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REVISION/ REVISION MADE APPLICABLE DETAILS PAGE DATE BY ECN A 05-25-2007 MAW N/A Release to production. 24 10-04-2007 MAW 7934 Changed cover on power junction box. 10 05-20-2009 ARL QOF 339 Updated programming page diagram. B 04-26-2012 RLC QOF 386 Updated location of door switch on schematic. C 04-27-2012 RLC QOF 386 Added EnergyStar logo. D 03-08-13 RLC QOF NDB-219 Updated company logo i
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Delta 5 Delta 5 - Low temperature, chemically sanitizing, with a booster tank. Detergent, rinse aid & sanitizer chemical feeder pumps Delta 5 D - Dual door. Low temperature, chemically sanitizing, with a booster tank. detergent, rinse aid & sanitizer chemmical feeder pumps Jackson WWS, INC. provides technical support for Model: all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual Serial No.: bef
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Specifications 2 Dimensions 3 II. INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions 5 Electrical Installation Instructions 6 Operation Instructions 7 Chemical Dispensing Equipment 9 Universal Timer Operation 10 Detergent Control 11 III. PREVENTATIVE MAINTENANCE 13 IV. TROUBLESHOOTING SECTION Common Problems 16 V. PARTS SECTION Chemical Feeder Pump Assembly 18 Solenoid Valve Repair Parts 19 Control Box Assembly 22
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS OF THE DELTA 5 F ELECTRICAL REQUIREMENTS: OPERATING CAPACITY ( NSF RATED): WASH PUMP MOTOR HP 3/4 RACKS PER HOUR 29 DISHES PER HOUR 725 RINSE TYPICAL GLASSES PER HOUR 725 HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 115 1 60 2KW@110V *16 A 20 AMP OPERATING CYCLES (SECONDS): NORMAL CYCLE: * This dishmachine is designed so that the wash motor is never running when the wash heater is on. Service load is based upo
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SECTION 1: SPECIFICATION INFORMATION DIMENSIONS 25 1/4 (642 mm) A - Incoming Water Connection B - Drain Connection - 2" IPS C - Electrical Connection Point NOTE: All vertical dimensions are 24 1/2 at lowest point due to adjustable (622 mm) bullet feet and may be raised an additional 2 3/4". 36 3/4 (933 mm) 11 1/2 (292 mm) DISH CLEARANCE C C 20 (508 mm) 39 (991 mm) A 21 1/4 (540 mm) 12 1/4 A 7 3/4 (311 mm) (197 mm) 17 3 (76 mm) (432 mm) 6 (152 mm) B B 6 3/4 (171 mm) 21 1/4 (540 mm) Delta 5 Insta
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 4
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and the machine for any damage. A damaged container could be an indication of damage to the unit. If there is damage to both the container and the unit, DO NOT throw away the container. The dishmachine has been inspected and packed at the factory with the expectation that it will arrive to you in new, undamaged condition. However, rough handling by carriers
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL INSTALLATION INSTRUCTIONS ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with all applicable portions of the National Electric Code (ANSI/NFPA 70) and/or other electrical codes that may apply. Disconnect the electrical power supply and lockout the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the left front corner of the machine. Refer to this dat
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS OPERATIONAL START-UP AND CHECK: Before proceeding with the start-up, verify the following: 1. Open the door and verify that the sump strainer is correctly installed in the sump. 2. Verify that the drain stopper is in position. 3. Check that the plugs are securely screwed into the ends of the wash arm. 4. Check that the wash arm is securely screwed into the stationary base and that it rotates freely. 5. Check the levels in all
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) NOTE: The machine must run a complete cycle to drain and fill. If the machine is not allowed to drain, the water will build up inside the tub. After the initial fill, the rinse water for the current cycle will become the wash water for the next cycle. The dishmachine is now ready to proceed with the washing of dishes. WARNING: Certain materials, including silver, silver plate, aluminum and pewter, are attacked by s
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT WARNING: CHLORINE-BASED SANITIZERS CAN BE DETRIMENTAL TO YOUR MACHINE IF THE CHEMICAL SOLUTION IS TOO STRONG. SEE YOUR CHEMICAL PROFESSIONAL TO ENSURE YOUR DISPENSER IS SET UP CORRECTLY. This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or othe
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (FOR INSTALLATION TECHNICIAN ONLY) To access the programming mode, the machine must be ON, and idle (between cycles). On the timer board, press and hold both the MOVE and ENTER buttons on the timer board simultaneously for two seconds. The PROGRAM light will illumniate. Once in the programming mode, the MOVE button is used to scroll between the programming categories and the ENTER but- ton is use
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using deter- gent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about. First, you must un
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SECTION 3: PREVENTATIVE MAINTENANCE 12
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SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect. The
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SECTION 4: TROUBLESHOOTING 14
