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2000 Series
Installation/Operation Manual with Service Replacement Parts
For Champion Model DH2000 • Moyer Diebel Model MD2000
Door-type
High Temperature
Dishwasher
Model: 2000 Series
Hot water sanitizing machine w/fresh
water rinse and built-in stainless steel
electric booster
Machine Serial No.
Issue Date: 6.1.12
Manual P/N 114614 rev. J
For machines beginning with S/N D09037592 and above
3765 Champion Boulevard 2674 N. Service Road, Jordan Station
Printed in the USA
Winston-
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For future reference, record your dishwasher information in the box below. Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Service Agent __________________________________ Tel:______________________ Parts Distributor _________________________________ Tel:______________________ National Service Department In Canada: In the USA: Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-419
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REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below. In the U.S.A http://www.championindustries.com/register In Canada http://www.championindustries.com/canada/register
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PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( ) --- Contact: Installation Company: Address: Telephone #: Contact: FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT
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Revision History Revision History The Revision History can contain part number changes, new instructions, or information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada. Revision Revised Serial Number Revision
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Limited Warranty LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below. Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and installed within the United States and Canada to be free from defects in material and workman ship for a per
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Table of Contents Table of Contents 2000 Series Door-type Dishwasher Revision History ...........................................................................................................i Limited Warranty ...........................................................................................................ii Model Descriptions ...........................................................................................................iv Installation ...............................
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Model Description Model Description 2000 Series High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240VAC/60/1 & 3 Field convertible single or three phase Self-draining pump Automatic start Fresh water rinse 55 racks per hour/60-second total cycle time Rinse sentry Automatic drain valve Optional Equipment (consult factory) Drain water tempering kit Side panels iv
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Installation Receiving NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty. 1. Inspect the outside of the dishwasher carton for signs of damage. 2. Remove the carton and inspect the dishwasher for damage. 3. Check for any accessories that may have shipped with your dishwasher. 4. Turn to the front of this manual and complete the warranty card. Immediately mail the warranty card to
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Installation Converting Straight-through Operation to Corner Operation Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine. Dish racks enter and exit the sides of a straight-through machine. Dish racks enter the side and exit the front of corner operation machine. To convert the dishwasher: 1. Convert the dishwasher before it is placed in its
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wall Installation Converting Straight-through Operation to Corner Operation To convert track guides and door-lift for corner operation: 1. Remove the rack guide (A); save the fasteners. Move (A) and re-attach as shown in the illustration at right. 2. Slide a dish rack through the machine to check the guide to dish rack clearance. The dish rack should move smoothly without binding or tipping on the guides. 3. Disconnect the door-lift bracket (B) connecting the front door and the wall-side d
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Installation Electrical Connections Three Phase Operation WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit. ATTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence o
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Installation Electrical Connections Field Conversion from 3-phase to 1-phase Operation SINGLE PHASE A standard 3-phase operation dishwasher can be converted for POWER CONNECTION 1-phase operation with the installation of a jumper wire on the main 208-240V/60/1 terminal and rewiring of the wash tank and booster tank heaters. A jumper wire, jumper bars and a new data plate are stowed LINE IN on top of the wash tank heater junction box. To convert the dishwasher from 3-phase to 1-phase op
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Installation Hot Water Connection The hot water connection is located at the lower left-rear side of the dishwasher. A 3/4" line strainer and pressure regulating valve (PRV) were installed at the factory. 1. The size of the incoming hot water line should be 3/4" or larger. 2. The PRV should be adjusted to supply a minimum flowing pressure of 20 PSI/138 kPA during the final rinse. The maximum flowing pressure must not exceed 25 PSI/172 kPa during the final rinse. 3. The tempera
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Installation Vent Fan Control 1. A vent fan control signal is provided on a terminal block located SIGNAL ONLY inside the top-mounted control cabinet. The terminal locations are clearly marked. VENT FAN 2. The 120VAC signal is designed only to operate an external vent 120V fan contactor (supplied by others) and is limited to 1 AMP maximum load and is available when the dishwasher power COMMON switch is turned ON. The Vent Fan Control Signal is limited to CAUTION: RINSE AID 120VAC 1 Am
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Initial Start-up Installation Check List 1. Remove any protective film from dishwasher. Check the interior for foreign material. 2. Make sure that the dishwasher is permanently located. 3. Make sure that all utility connections are complete. 4. Make sure that the chemical supply containers are full. 5. Make sure that the pump suction screen is in place. 6. Make sure the drain screen is clean and unobstructed by debris. 7. Make sure the scrap screen plate and scrap screens installed and firmly
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Operation Normal Operation Mode In-cycle Pressure Final Rinse Light Power Wash Gauge Temperature Switch Temperature Gauge Gauge Door Safety Switch Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC. 1. Turn the main power on at the main circuit breaker. 2. Make sure the spray arms and the scrap screens are in place. 3. Turn the water supply on. 4.
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180 180 40 40 160 160 20 20 140 140 Operation Normal Operation Mode (continued) 12. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed. 13. The final rinse cycle begins at the end of the wash cycle and runs for approximately 12-seconds. 14. Check the FINAL RINSE temperature gauge during the final rinse and make sure that it indicates a minimum of 180ºF/82ºC. The acceptable range of operation is 180-
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Operation Rinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time. The Rinse Sentry changes the Normal Operation Mode as described below: 1. The Rinse Sentry constantly monitors the water temperature in
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Cleaning and Maintenance Cleaning After Each Meal Period or every 8 Hours of Operation. 1. Press the lighted power switch to the OFF position. The power switch light will go out and the automatic drain cycle will operate for 10-minutes. 2. Flush the interior of the machine with fresh water. 3. Remove the scrap screens and remove debris in a waste container. 4. Flush the scrap screens making sure to back-flush. 5. Do not strike the scrap screens against solid objects. 6. Flush the wash tank,
