Inhaltszusammenfassung zur Seite Nr. 1
SERVICE MANUAL
CODE : 00ZAL1641CS1E
DIGITAL LASER COPIER/
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-1631
(AL-1641CS)
AL-1641CS
MODEL AL-1645CS
CONTENTS
The AL-1631/AL-1641CS/AL-1645CS Service Manual describes only changed from
AL-1215/AL-1530CS/AL-1540CS/AL-1551CS Service Manual.
For the common contents, please refer to the AL-1215/AL-1530CS/AL-1540CS/
AL-1551CS Service Manual (Code: 00ZAL1551CS1E)
MODEL Reference MODEL
1 AL-1631 AL-1215/AL-1540CS (SPF section)
2 AL-1641CS AL-1540CS/AL-1551CS (Duplex
Inhaltszusammenfassung zur Seite Nr. 2
[1] GENERAL 1. Major functions Configurations Item CPM Color GDI PCL SB/MB 2 Tray SPF R-SPF SOPM Duplex Memory FAX (LT) Scanner printer printer Model AL-1631 16CPM MB 8M AL-1641CS 16CPM MB 16M AL-1645CS 16CPM MB 16M Descriptions of items CPM: Copy speed (Copies Per Minute) SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass 2 tray: Second cassette unit. SPF: Original feed unit R-SPF: Duplex original feed unit Color scanner: Color scanner function GDI printer: GDI printer functi
Inhaltszusammenfassung zur Seite Nr. 3
q PARTS GUIDE CODE:00ZAL1641CSP1 DIGITAL LASER COPIER / DIGITAL MULTIFUNCTIONAL SYSTEM AL-1631 AL-1641CS MODEL AL-1645CS (AL-1641CS) (For North America and LAG2) CONTENTS 1 Exteriors J Base plate unit 1 2 Original cover unit (AL-1645CS) K Base plate unit 2 5 SPF exteriors (AL-1631/AL1641CS) L Fusing unit 6 SPF transport unit (AL-1631/AL1641CS) M Drive unit 7 RSPF SPF pick up unit O
Inhaltszusammenfassung zur Seite Nr. 4
DEFINITION The definition of each Rank is as follows and also noted in the list Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts Rank E : Unit parts including PWB Rank D : Preparation parts (External fitting, packing, parts packed together) Rank C : Parts other than the above (excluding sub components of PWB) Because parts marked
Inhaltszusammenfassung zur Seite Nr. 5
Original cover unit (AL-1645CS) 2 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 2 GCOVH0004QSJ1 AX D OC cover M Original cover unit (AL-1645CS) 2 2 PRP01804 SPF exteriors (AL-1631/AL1641CS) 5 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 2 LPLTP0011QSJ2 AH C Control plate F 3 LPLTP0012QSJ2 AH C Control plate R 34 PCUSS0025QSZ1 AQ D OC mat SPF exteriors (AL-1631/AL1641CS) 5 3 2 34 PRP01805 – 2 –
Inhaltszusammenfassung zur Seite Nr. 6
SPF transport unit (AL-1631/AL1641CS) 6 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 15 NBLTT0006QSZ1 AE B Belt(83MXL4.8) 27 NBLTT0003QSZ1 AF B Belt(B91MXL4.8) 30 PGIDM0024QSZ3 AN C Transport paper guide SPF transport unit (AL-1631/AL1641CS) 6 15 30 27 PRP01806 SPF pick up unit (AL-1631/AL1641CS) 7 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 5 LSTPP0001QSZ1 AD C Paper stopper R 17 PPIPP0008QSZZ AD C Clutch sleeve (Unit) 901 CFRM-0011RS58 BF E SPF pick up unit SPF pick u
Inhaltszusammenfassung zur Seite Nr. 7
Operation panel 8 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK CPNLH0023QS0D AR N D Panel (AL-1631) CPNLH0023QS0E AR N D Panel (AL-1641CS) 1 CPNLH0023QS0F AT N D Panel (AL-1645CS IN series) CPNLH0023QS0G AT N D Panel (AL-1645CS AB series) CBTN-0050QS02 AF E Operation key R (AL-1631) 5 CBTN-0050QS01 AE E Operation key R (AL-1641CS/AL-1645CS) CPWBF0113QSF4 BB N E Operation PWB (AL-1631) 8 CPWBF0113QSF5 BB N E Operation PWB (AL-1641CS/AL-1645CS) Operation panel 8 1 5 8 Side door unit PR
Inhaltszusammenfassung zur Seite Nr. 8
Optical frame F PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 6 DUNT-0276QS11 BT E Carriage unit MLOKZ0004QSZZ AD C Carriage lock (AL-1631/AL-1641CS) 10 MLOKZ0004QSZ1 AD C Carriage lock (AL-1645CS) 18 PGIDM0099QSZ1 AH C Paper guide 21 PSHEZ0367QSZ1 AD N C Cable fixing sheet 22 PDUC-0005QSZ2 AD N C Fan duct JAG 32 RCORF0018QSZZ AR C FFC core 39 PSHEZ0389QSZ1 AK C Scanner sheet 40 DHAI-0268QSZ1 AH C CCD-MCU harness 44 PSHEZ0401QSZ1 AG N C Scanner core sheet 45 PTPE-0056QSZZ AD N C Doubl
Inhaltszusammenfassung zur Seite Nr. 9
Delivery paper guide unit H PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 6 PGIDM0006QSZ3 AM C Delivery paper guide 14 DHAI-0282QSZ1 AG C LSU harness Delivery paper guide unit H 14 6 PRP01812 Middle frame I PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 5 NBLT-0005QSZZ AH B Delivery roller drive belt (AL-1631) 8 MSPRC0330QSZZ AC C Hopper spring 12 NFANP0005QSZ2 AU B Fan 25 PGIDM0009QSZ1 AG C Harness guide 31 LPLTM0133QSZ1 AE C DUP motor sink (AL-1641CS/AL-1645CS) 32 PSPAZ001
Inhaltszusammenfassung zur Seite Nr. 10
Base plate unit 1 J PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 26 QSW-B0017QSZZ AF B Tray detect switch 34 LRALP0001QSJ2 AM C Base plate rail R Base plate unit 1 J 26 34 26 PRP01814 Base plate unit 2 K PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 4 CPWBX0121QS49 BY N E MCU PWB 5 CPWBF0114QSE1 BA E IF PWB (AL-1641CS/AL-1645CS) 7 DHAI-0283QSZZ AD C MCU-I/F harness (AL-1641CS/AL-1645CS) 31 RCORF0026QSZZ AE C Ferrite core (AL-1641CS/AL-1645CS) Base plate unit 2 K A 7 5 31 A
Inhaltszusammenfassung zur Seite Nr. 11
Fusing unit L PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 11 CTME-0229FC04 AG C Separator pawl 16 DHAI-0278QSZ1 AK C HL harness 2 (100V Series) 17 LBNDJ0037FCZ1 AA C Wire band 21 NROLI0014QSZ3 BA C Heart roller 30 LFRM-0005QSZ1 AQ D Fusing lower frame Fusing unit L 16 17 11 21 11 30 PRP01816 – 8 –
Inhaltszusammenfassung zur Seite Nr. 12
Drive unit M PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 3 MSPRC0053QSZ1 AC C Pulley spring (AL-1631) 4 NGERH0050QSZZ AD C Ratchet gear(33T) (AL-1631) 5 NPLYZ0002QSZZ AC C Pulley(17T) (AL-1631) 16 NGERH0008QSZ3 AL C Gear(55/19T) (Unit) CPLTM0042RS55 BM E Drive unit[Except No.27] (AL-1631) 901 CPLTM0042RS56 BM E Drive unit[Except No.27] (AL-1641CS/AL-1645CS) Drive unit M 3 4 5 16 PRP01817 Multi manual paper feeding cover unit O PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK
Inhaltszusammenfassung zur Seite Nr. 13
Multi manual paper feeding unit Q PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 12 PGIDM0014QSJ1 AF C DUP upper guide 40 MHNG-0002QSZ1 AC C Arm hinge 44 PCOVP0019QSJ2 AL D Multi tray front cover 48 LSOU-0002QSJ1 AL D Multi tray 1 49 LSOU-0003QSJ1 AH D Multi tray 2 Multi manual paper feeding unit Q 12 40 48 44 49 PRP01819 – 10 –
Inhaltszusammenfassung zur Seite Nr. 14
250 sheets tray T PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 4 LPLTM2642FCG2 AD C Tray rear plate 5 LPLTP5107FCZ1 AG C 250 tray side plate F 13 LPLTP5108FCZ1 AG C 250 tray side plate R 18 LSTPP0161FCZ1 AB C Rotation plate stopper 19 GCASP0001QSJ3 AZ D 250 Tray case 250 sheets tray T 13 4 5 18 19 PRP01820 Harness U PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 1 DHAI-0283QSZZ AD C MCU-I/F harness (AL-1641CS/AL-1645CS) 10 DHAI-0278QSZ1 AK C HL harness 2 (100V Series) Harne
Inhaltszusammenfassung zur Seite Nr. 15
Packing material & accessories X PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK SPAKA0409QSZZ AR D Top packing SPF (AL-1631/AL-1641CS) 1 SPAKA0408QSZZ AN D Top packing SPF (AL-1645CS) TINSE1161QSZZ AS N D Operation manual (AL-1631/AL-1641CS) 7 TINSS1172QSZZ AY N D Operation manual (AL-1645CS) SPAKA0406QSZZ AS D Bottom packing (AL-1631/AL-1641CS) 9 SPAKA0405QSZZ AN D Bottom packing (AL-1645CS) SPAKC0403RS20 AY N D Packing case (AL-1631) 10 SPAKC0403RS21 AY N D Packing case (AL-1641CS) S
Inhaltszusammenfassung zur Seite Nr. 16
Operation PWB Y PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [CLK,PSW,1UPK,10UPK,ZUPK] QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [ZDWK,MAGK,CRSK,BPK,EXUPK] 3 QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [EXDWK,EXMODK] QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) (AL-1641CS/AL-1645CS)[OLK,DUPK,SCNK] 9 VHD1SS133++-1 AA B Diode(1SS133) [D301∼310] 12 VHP1LHEE-002A AC B LED(Red)(1LHEE-002A) [SJAL,TPL,DPL,JPL] VHP1LHLE-002A AC B LED(Green)(LTL-1LHLE-002A) [R
Inhaltszusammenfassung zur Seite Nr. 17
Index PRICE NEW PART PARTS CODE NO. RANK MARK RANK PRICE NEW PART NROLP0025QSZZ 9- 24 AM C PARTS CODE NO. RANK MARK RANK NROLP1122FCZZ 9- 26 AF C [C] NSFTZ0006QSZZ 9- 15 AG C CBTN-0050QS01 8- 5 AE E [P] 8- 5 AF E PCOVP0019QSJ2 21- 44 AL D CBTN-0050QS02 CDSKA0019QS39 28- 102 BC N D PCUSS0025QSZ1 5- 34 AQ D PDUC-0005QSZ2 10- 22 AD N C CDSKA0019QS40 28- 103 AN N D CFIX-0021QS06 1- 13 AG D PGIDM0006QSZ3 12- 6 AM C PGIDM0009QSZ1 13- 25 AG C CFIX-0021QS11 1- 13 AH D CFRM-0011RS58 7- 901 BF E PGIDM00
Inhaltszusammenfassung zur Seite Nr. 18
Memo
Inhaltszusammenfassung zur Seite Nr. 19
Memo
Inhaltszusammenfassung zur Seite Nr. 20
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher. Trademark acknowledgements ® ® • Microsoft Windows operating system is a trademark or copyright of Microsoft Corporation in the U.S.A. and other countries. ® ® ® ® ® • Windows 95, Windows 98, Windows Me, Windows NT 4.0, Windo
