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ooNVEYOR TOA-9TER$,
tmcEoniios
rl.
Models TC208M,& TC240M
Place this chaplef irj
Toaqte.r
the
Section of your Equipment
Manual
MANUFACTURED
EXCLUSIVELY FOR
McDONALD'S@
Toastmaster@
A Middleby Company
1400 Toastmaster
Drive
Elgin,
lL 60120
(708\7+1-3300
(708)741"4406
FAX
Middleby Corp
24 Hour Service
Hotline 14W238-8444
TABLE OF CONTENTS
WARRANW STATEMENT
WARNINGS & CAUTIONS
2
INTRODUCTION
3
SPECIFICATION
CHART
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i!: . '": SAFETY INTRODUCTION rr,:,' ' 'i.. ,i:. : .$-OilelsTC208M TC240M toaster comqleroial Thd & iqq fire de-endr:gize toaster at -English WARNTNG:, ln case of tobster designed to unifonily""toist conv6!'or power will cut off to the heating switch. This quantities, disconnec't in large using either batch.or continu- muffins eoplthus reduoing the and allow the toestertro partial permits individual elements methods. A load switch ous f eed to Stop the fire. and making it easie
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TOASTER, SREo|F|CAT|ON CHART llaelal Tt\tnall overall Dimensions: width 16-112' (419mm) 16-1n'(419mm) x x (tnctudes Depth 2-114. Back Guard) 24'(61Omm) 24" (61Omm) x x Height (tnctudes 4'Legs) 16-114'(413qm) _ 16-114'(418mm) Toastin g Chamber Dimensions: width 11-112'(292mm) (292mm) 11-112^ x x Length 15'(381mm) 15'(381mm) x x Height of Opening 1-5/8" (41mm) 1-57sr 1a.tmm) Approiciniate Net Weight 51 (23 lbs kg) 51 lbs (23 kg) Approxiniate Shipping Weight 56lbs (25 kg) 56lbs (25
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INSTALLATION WARNING: giioie sure any etestricat connections be Damage maliihd A. tnspect for Shipping ' supply souroe is turned ttiE niain electrical "OFF All shipping containe.rs should be ercamined for dam- g g. Electricalconnection age bef ore and'durin unload in This eq uipment was C. packaged carefully inspected and at the factory. The TC24OM toasters are factory The ModelTC2OSM & freight carder has dssunied responsibil'rty for its sale with cord and and delivery. lf equipment is
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l=leatiqg Ele^mentS Locate.d and Above BeloW C6nveygr Slideiout Crgrnb Tiai Retum Crumb fray Figure 1
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PARTS IDENTIFICATION AND FUNCTION ITEM PART NO. DESCRIPTION OTY FUNCTION 'l 761UU,{tz I\.T A|\trL WtrLL'MtrNI Encloses K of toaster 2 7008168 UIIJE FANEL 2 E! o 3005r- FANEI. T,OP. I-IEATER SU PPORT Attachesto sidewall t0 support top heater components 4 /t,UU] /U t,9I IUM TANEL Encloses electncal 'l (iruLL from tan blades 5 :a74794rutJ4 FATT Protestion Een wnicn Cronveys 'tems nrcUgn toaster U 70"0704/. EELTING up rle conveyorDelt 7 irt 0121 c TJELI UNKU 3 unl(s u/hich mal(e FFIONI I 30067 F
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2 Figure
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EQUIPMENT SET-UP AND CLOSE PROCEDURES Close: Set-Up: power WAR N[NG : Always disconneet electrical or power propgi 1. Insert the coid into a 20 Amp. electrical unplug toaster and allow to cool before cleaning receptacle. performing or any service. 2. InstAtl the retu m positioning cruihb tray by the brackets 1. With the conveyor bnrsh the running any crumbs off on the side the of tray against the front legs of the oonveyor and onto the crumb pan below. toaster as shown in Figure 4. 2.
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Entrv Rack ln Raised Posilion For Feeding Product Onto Gonveyor And lnto Toaster \ r t RAISE PARTIAL LOAD Button DARKER/LIGHTER ControlKnob WARNING DO NOT OPERATE THE CONVEYOR TOASTER: . on either of its sides . on iE rear surface . without legs failure Premature of the heater elements will occur Figure 4 and the toaster warranty will be void, 9
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TROUBLESHOOTING t,it[JuLEM PROBABLE CAUSE CORREGTIVE AGTION Product toastdd t6o dark or too light. DARKERAIGHf ER control knsb Set knob for correcf darkness. not set corectly. Partial Load button not being Press PartialLoad button when preqsed when less 6 or sliding lobds of 6 or less items'qr€ bOing toasted. items onlo conveyor. Using refdgerated orfrozen muffins.Mutfins must be at room temperature before toasting. Allow a2 day old rotation when using fresh muffins. Time Delay Relay not
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TRO-U BLE-S H O.'T| N,g, C,e nti ued n I PROBLEM PHOBABLE CAUSE CORRECTIVE ACTION Noticeable bum,ing smell. Toasted item stuck in toaster. Tum Ol,l/OFF switch and main power sffich 6ff and rembve item from toaster. Too many accum'ulated crumbs Tum toaster otf and let it cool and in slide-out -out crumb tray. then remove and clean slide orunib tray. Referto Page 10. nems teed into machine but are not tsxfi racK not installecl in machine. rn$4il exfi racK. HeTerrc Hage 5. delivdred to
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. ,i.. . i':.. . .: . i CE NON.SCHEDULED replaeement provides parts as necessary. Before This sectiori infonnition for replacement ofvari'ous und .nrnponents problem verify the cause of the, and to of any parts refer to the Trgr.rbleshooting Section for assistance in determining your agency for assistance. replaoement is required. lf necessary contact local authorized service that Before performing any maintenanoe: GAUTION: toaster ON/OFF 1. Turn switch OFF. 3:llill,l!1i"3lJil.;.#l!l"iT
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Plate with studs and holes which is mounted on right inside wallof oven Mount heater assembly onto studs when reassembling Element guard must be inserted into 3 holes at each end when reassembling Figure 7 13
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Elements Replacement B. Bottom Heating right side cover removing the 6 screws 1. Rernove the toaster by remove the drive chain from the screws move motor/shaft to the right and then Z. Loosen 4 motor mounting and motor sprocket. g. wires from panel and the 2 screws to remove the 6 nuts from the right side bottom heater support Remove the Refer to Figure 8. the heater terminals. not to the heater terminals. WARNING: Be careful bend or damage pry to slightly aJ each end of from toaster.
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C. Conveyor Belt Replacement: 1. Remove the right and left side covers by removing the 6 screws on each side. On right side of toaster use a screwdriverto push the bearing as shown. With the hole in the bearing lined up witn tne slot in the retaining plate, push g. the conveyor shaft thru the slot. See Figure 2. To remove all tbnsion on the conveyor bett push the conveyor shaft as far possible as toward the right side until the left end of conveyor shaft is free of the left side
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Controller, Components Replacement (Drive Motor, Transformer, Fan, On/Off Switch, Speed D. Electrical Partidl Load Switeh) Pushbtrtton side 1. Lift the toaster onto its as shown. panel 2. Remove the bottom by r6moving the 4 sciews components are now accessible. wires one at a time f rom the old component and replace 3. The electrical Remove the compohent to the toaster and them on the new componeht. Remove the Screws and/or nutS aftaching old rernove it. Mount the new component onto the t
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1. Remove the door in the left side by 1 screw. cover removing 2. The time replace with the new relay. delay relay is now accessible. Remove the relay from its socket and 3. Replace the door in the left side cover. F. Relay Socket Replacement 1. Remove the toaster left side cover by removing the 6 screws. Remove the Time Delay Relay from the socket. .2. Remove the 3. wires one at a time from the old relay socket and replace them on the new relay socket. Remove screws attaching the old relay
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