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GEAppliances.com
Safety Instructions . . . . . . . . . . .2
Owner’s Manual and
Installation Instructions
Operating Instructions
Controls—Dip Switches . . . . . .3–5
Heat/Cool and
Controls—Terminal
Heat Pump Models
Connections . . . . . . . . . . . . . .6, 7
7500 Series
On/Off Switch . . . . . . . . . . . . . . .8
Ventilation Control . . . . . . . . . . .8
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . . .9
Base Pan . . . . . . . . . . . . . . . . . . .9
Exhaust Coils . . . .
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! For your safety, the information in this manual must be followed to minimize the risk of fire, electric shock, or to prevent property damage, personal injury, or loss of life. SAFETY PRECAUTIONS This Zoneline must be properly installed in accordance with the Installation Instructions before it is used. See the Installation Instructions in the back of this manual. Immediately repair or replace all electric service cor
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service Controls–dip switches. GEAppliances.com Controls–Dip Switches The dip switch controls are located behind the Dip front case panel, through an opening on the Switches front of the unit. To access the dip switches, remove the front case panel by removing the filter, taking out the four front screws, the upper two screws from the top of the panel and the shipping screws on each side, if present. (Di
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Controls–dip switches. Freeze Sentinel (Requires room air sensor kit–RAVRMS) When this switch is enabled (UP), it turns OFF the freeze sentinel protection feature. With the switch disabled (DOWN), the freeze sentinel is activated which automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater and FREEZE S (Freeze Sentinel) fans ON at 41° F and OFF at 46° F. Constant ON Fan When this switch is enabled (UP), it allows the fans to run continu
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support GEAppliances.com Temperature Limiting (Requires room air sensor kit–RAVRMS) Temperature limiting can reduce energy costs of auxiliary controls. The first three switches are by limiting the lowest temperature that can be used to select the cooling limits. The next three set for cooling and the highest temperature that switches are used to control the heating limits. can be set for heating. Tempera
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Controls—terminal connections. Controls–Terminal Connections The terminal connections are located behind the front case panel through an opening on the front of the unit. To access the terminal connections, remove the front panel by removing the filter, taking out the four front screws, the upper two screws from the top of the panel and the shipping screws on each side, if present. (Discard the two side shipping screws, if present). Terminal connections Insert the building hook-up wires into the
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support GEAppliances.com Motion Sensor (Obtained locally) The Occupancy Sensor dip switch must be in the up position to use this feature. When connected, the wall mounted motion sensor will detect motion in the room and automatically cycle the unit between normal operation and energy management operation. Motion Sensor The door and motion sensors work together to automatically cycle the unit between norm
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Other features of your Zoneline. On/Off Switch The unit on/off switch is located on the front of the Zoneline. To turn the unit on, press the top of the switch in. To turn the unit off, press the bottom of the ON/OFF switch in. switch Ventilation Control The ventilation control lever is located on the left side of the Zoneline unit, behind the front case panel. To access the ventilation control lever, remove the front panel by removing the filter, taking out Open the four front screws, the upp
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Care and cleaning. GEAppliances.com Turn the Zoneline off and disconnect the power supply before cleaning. Indoor/Outdoor Coils The exhaust coils on the Zoneline should be checked regularly. If they are clogged with dirt or soot, they may be professionally steam cleaned by your GE service center. You will need to remove the unit from the case to inspect the coils because the dirt build-up occurs on
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Installation Zoneline Air Instructions Conditioners Questions? Visit our Website at: GEAppliances.com or call 800.GE.CARES (800.432.2737). BEFORE YOU BEGIN IMPORTANT ELECTRICAL Read these instructions completely and carefully. SAFETY–READ CAREFULLY • IMPORTANT Save these – CAUTION: instructions for local inspector’s use. • All electrical connections and wiring MUST be • installed by a qualified electrician. IMPORTANT Observe all – governing codes and ordinances. • Follow the National Electrical
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Installation Instructions ELECTRICAL REQUIREMENTS • Use ONLY the wiring size recommended for single FOR 230/208 VOLT POWER CORD outlet branch circuit. CONNECTIONS ONLY • Proper current protection is the responsibility 1. Remove the front panel by taking out the four of the owner. front screws, the upper two screws from the top of the panel and the shipping screws on each Recommended branch circuit wire sizes* side, if present. (Discard the two side shipping screws, if present.) Nameplate AWG
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Installation Instructions DIRECT CONNECT APPLICATIONS FOR 265 VOLT DIRECT CONNECT FOR 230/208 VOLT DIRECT APPLICATIONS ONLY CONNECT APPLICATIONS ONLY 1. Remove the cordset from the power supply kit. IMPORTANT: Connection of a 265V AC product to a branch circuit MUST be done by direct connection in Measure 7″ down the cord from where it emerges accordance with the National Electric Code. Plugging from the back of the nylon plastic connector and this unit into a building mounted exposed receptacle
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Installation Instructions DIRECT CONNECT APPLICATIONS 3 MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX 1. Make all wire connections by using appropriate UL-listed electrical connectors and techniques. 2. Select the applicable wiring situation and follow the instructions accordingly: • 1-Phase 220-240 VAC • 3-Phase 208 VAC with “Crazy Leg” When connecting the Zoneline to a single-phase circuit for When connecting the Zoneline to a three-phase circuit with 230V applications: “Crazy Leg” for 20
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Installation Instructions ZONELINE COMPONENTS Case Zoneline unit Front Case Panel REQUIRED ACCESSORIES (Check the “Essential Elements” label on the unit.) Cutout Dimensions: 1 20″ W x 32 ⁄4″ H Wall Plenum 3 RAVWP6 - 6″D x 19 ⁄4″W x 32″H 3 RAVWP8 - 8″D x 19 ⁄4″W x 32″H Architectural Louver 3 RAVWP12 - 12″D x 19 ⁄4″W x 32″H RAVAL1 3 RAVWP15 - 15″D x 19 ⁄4″W x 32″H 30″ Cutout Cutout 1 Dimensions: 22 ⁄2″ Dimensions: 3 3 20 ⁄8″W x 20 ⁄8″H 28″W x 48″H 50″ Access Panel with Return Air Grille OR Retu
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Installation Instructions TYPICAL UTILITY CLOSET AND DIMENSIONS (FOR REFERENCE ONLY) UNIT INSTALLED THROUGH FRONT OF CASE UNIT INSTALLED THROUGH SIDE OF CASE Top View Top View Architectural Louver Architectural Louver 1 1 11 ⁄2″ 11 ⁄2″ 3″ min. 3″ min. 10″ 10″ Door/access panel 10″ duct 10″ duct 3″ min. 3″ min. Unit 4″ min. Unit front 5″ min. front Door/access panel Side View Rigid Inside wall ductwork Outside wall Flexible or rigid duct Unit Air discharge Wall plenum • 4″ min. from front of case
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Installation Instructions UTILITY CLOSET CONNECTION LOCATIONS IMPORTANT: Plan and locate plenum, wall plug, drain and thermostat carefully to avoid interference. Hard-to-reach locations will make installation and service difficult! Flex duct may be used Reference Dimensions for transitions only Use rigid duct for 90° 1 A Thermostat cable: 9 ⁄2′ long bends and tees B Power cord: 60″ long Outside wall 1 C Case width and depth: 23 ⁄8″ D Case height: 31″ E Condensate drain: 3/4″ connector 1 (Cente
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Installation Instructions RETURN AIR GRILLE INSTALLATION OPTIONS The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements will cause performance problems. There are three indoor Return Air Grille Installation options. Choose the option that best suits your installation requirements. Follow the Installation Instructions provided with the return air grille accessory for installation details. NOTE: Use only one filter in the installat
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Installation Instructions WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION • Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided with the plenum. IMPORTANT: The wall plenum is not designed to carry structural loads. Proper wall header construction is required. The plenum requires proper flashing, shim and caulk for a weather resistant installation. Proper header for structural support. Apply proper caulking and flashing. Proper
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Installation Instructions 2 3 DUCTWORK INSTALL THE DRAIN Prepare the closet ductwork for later connection to An external or an internal drain must be attached to the case. the drain connector. The total flow rate (CFM) and external static pressure External Drain (ESP) available can be estimated from the chart below. Attach a 90° PVC elbow to the unit’s female 3/4″ NPT Use these charts to select your fan speed setting. The drain connector. Use the other end of the elbow to collar on top of the c
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Installation Instructions 4 INSTALL AND CONNECT 5a INSTALL AND GROUND THE THE CASE UNIT TO THE CASE 1. Remove the front case panel and pull the unit UNIT INSTALLED THROUGH FRONT out of the case. Place the empty case onto the OF CASE platform in the closet with the outdoor side facing 1. Slide the back of the unit into the case. Push the the wall plenum opening. Align the case to the unit all of the way into the case until it stops. plenum opening and attach with six screws. 2. Adjust all four l