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1
2
ACCESSORIES
NUT REPLACEMENT KIT
P/N 500208.
To replace stripped or
damaged insert nuts in
engine base.
BLADE BC2401/2402
P/N 500210.
Original Equipment Blade
for replacement.
BELT TRACTION DRIVE
P/N 500119.
Traction Drive Belt
for BC2401/2402
BELT BLADE DRIVE
P/N 500237.
Blade Drive Belt
for BC2401/2402
BLADE HIGH LIFT
BC2401/2402
P/N 500102.
Optional blade for
replacement
Thank You for Selecting
The Powerful BC SELF-PROPELLED BRUSH CUTTER
Operator Owner's Manual
BC2401IC, BC2402H, BC2402HE
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5 IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.” THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. laws apply on federal lands. WARNING: DO NOT & /or damage to unit. 21. DO NOT touch
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9 GENERAL SAFETY For your safety and the safety of others, these directions should be followed: Do not operate this machine without first reading ·DO NOT operate during excessive vibration. owner's manual and engine manufacturer's manual. ·DO NOT perform any maintenance or inspection until engine has been turned off and has come to a complete stop, and the spark Use of Ear Protection is recommended while plug has been removed operating this machine. ·DO NOT operate machine with guards removed.
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' ' ' .. .. 12 LITERATURE ASSY P/N 500263 13 CONTROLS Throttle Control Literature Checklist BRIGGS & HONDA STRATTON Briggs engines have a choke Honda engines have a separate choke lever that is operated by pulling back along with moving the throttle type carburetor that is Check operated by moving the control to the full start position if necessary. See Owner's Owner's STARTING section, see page 5. throttle control to the full start Manual Manual position. See STARTING 500264 section, see page
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16 OPERATION NOTE: Do not engage blade during transport between work INTENDED USE: This is not a lawn mower. The BC2401 is sites. The blade should remain disengaged at all times when designed for cutting overgrown weeds, brush, and other work is not being performed. types of organic growth to a height of 3-1/2". The unit may The best performance is achieved when cutting in dry also be used to clear small saplings 1-1/2" in dia. or less. It conditions. If the deck becomes choked with grass o
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18 PARTS DRAWING BC2402HE, BC2402H, BC2401IC Part No. 500264 Form No. F051903A Page 6 of 12
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ITEM BC2402HE BC2402H BC2401IC NO. DESCRIPTION Part No QTY Part No QTY Part No QTY PARTS 1 Deck Assembly with labels 500239 1 500239 1 500239 1 19 LIST 2 Deck WA BC2401 500266 1 500266 1 500266 1 3 Deflector Front BC2400 500125 1 500125 1 500125 1 4 Base Assembly with labels 500240 1 500240 1 500240 1 5 Handle Brace Left 500196 1 500196 1 500196 1 6 Handle Brace Right 500200 1 500200 1 500200 1 7 Door Base Engine 500233 1 500233 1 500233 1 8 Transaxle 3 SPD BC2400 500100 1 500100 1 500100
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Item Description BC2402HE Qty. BC2402H Qty. BC2401IC Qty. No. Part No. Part No. Part No. 19 112 Bolt Shoulder 1/2 x 1 500114 1 500114 1 500114 1 Parts List 113 Nut Lock 3/8-16 *8160003 3 *8160003 3 *8160003 3 continued from 114 Bolt Idler 800888 1 800888 1 800888 1 115 Screw Cap 5/16 x 2" *8041032 2 *8041032 2 *8041032 2 page 9. 116 Nut Jam 5/16 - 18 *8142002 2 *8142002 2 *8142002 2 117 Nut Lock 5/16 - 18 *8160002 29 *8160002 28 *8160002 30 118 Bolt Carraige 5/16 - 18 x 1 *8024040 6 *8024040 6 *
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OPERATION continued 16 16.3 16.5 HANDLING & TRANSPORTING: PROPULSION This Brush Cutter is self-propelled, and is controlled by an Using three people to lift machine is recommended. Lift holding the operator presence control. To engage the wheel drive, lift the handle and front guard for deck. Secure in place during transport. operator's right hand control lever against operator's handle. The drive is disengaged by releasing this lever.(See Fig. 1.2) Never lift the unit with the engi
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17 MAINTENANCE Use only a qualified mechanic for 17.2 BELT REPLACEMENT any adjustments, disassembly or When replacing one belt the other should be inspected for wear and any kind of repair . replaced if worn. It is good practice to change both belts when either is worn beyond use. Use only original equipment belts for replace- WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN MACHINE OFF, MAKE SURE ALL MOVING ment. Billy Goat uses only premium quality, kevlar corded and coated PARTS COME TO A C
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17 MAINTENANCE continued Blade Drive Belt 6. With the guides loose slip the blade drive belt(29) out of the groove on the drive pulley and down past the pulley. Note: It is necessary to remove the transaxle drive belt(10) from its groove to allow removal of the blade drive belt. 7. Pull the belt back through the hole in the top of the engine base and remove it from the machine. NOTE: Removal of the belt from the blade drive pulley requires some force to walk the belt past the front portion of
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17 MAINTENANCE continued 17.3 CLUTCH ADJUSTMENT Clutch/Brake Adjustment: As the clutch/brake wears, adjustments may be required to MINIMUM FORCE = 3 LBS. maintain proper control cable tension, and clutch engagement. WHEN FULLY DEPRESSED If the clutch/brake begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable tension. A properly adjusted blade clutch should require a minimum of 10 lbs. of force to completely depress the end of the clutch