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®
Issued October 2008 � Index No. ED/8.5
Diesel Engine-Driven
Welder/Generator
Big 40 Diesel
Heavy Industrial Processes Output Range
CC: DC Stick 55 – 500 A DC/TIG 55 – 500 A
Applications CC and CC/CV Models
CC/CV: DC Stick 40 – 550 A DC/TIG 20 – 350 A
Stick (SMAW)
Petro Chemical Piping
AC TIG 15 – 375 A MIG/FCAW 14 – 40 V
TIG (GTAW)
Structural Steel Work
Air Carbon Arc (CAC-A)
Maintenance and Repair
Generator Output Rated at 104˚F (40˚C)
Quick
Cutting and Gouging
5500 Watts Peak — 4000 Wa
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® Big 40 Diesel CC Specifications (Subject to change without notice.) Welding Weld Output Weld Output Rated Max. Open- Generator Output Rated Net Weight Mode Range at 104˚F (40˚C) Circuit Voltage at 104˚F (40˚C) Dimensions* (without fuel)** CC/DC 55 – 500 A 400 A at 36 VDC (14.4 kW), 95 Peak: 5500 watts H: 43 in (1092 mm) 1540 lb (697 kg) 100% Duty Cycle Continuous: 4000 watts, W: 28-1/2 in (724 mm) 34/17 A, 120/ 240 VAC, 60 Hz D: 64-7/16 in (1637 mm) 450 A at 38 VDC (17.1 kW), while welding
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® Big 40 Diesel CC/CV Specifications (Subject to change without notice.) Welding Weld Output Weld Output Rated Max. Open- Net Weight Mode Range at 104˚F (40˚C) Circuit Voltage Generator Power Output Rated Dimensions* (without fuel)** CC/DC 20 – 550 A 400 A at 36 VDC (14.4 kW), 95 Peak: 5000 watts H: 43 in 1545 lb 100% Duty Cycle Continuous: 4000 watts, 34/17 A, (1092 mm) (701 kg) 120/240 VAC, 60 Hz while welding W: 28-1/2 in CV/DC 14 – 40 V 450 A at 38 VDC (17.1 kW), 56 (724 mm) 60% Duty Cycle
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® Big 40 Diesel CC Options Weld Ammeter and Voltmeter Kit Battery Voltage Gauge #195 131 Field #195 454 Field Panel-mounted analog meters monitor Monitors battery charging circuit. welding output. Installation time: 35 minutes DC Polarity Reversing Switch Kit #043 942 Field Changes DC polarity without the use of tools. Cold Weather Starting Aid Kit Installation time: 35 minutes #195 056 Field Includes 120 V block heater. Note: All models come standard with glow plugs. ® Big 40 Diesel CC/CV O
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Genuine Miller Accessories (Continued) FA-1D Lockable Flame Arrestor Stick (SMAW) Welding Fuel Cap #043 947 Field Weld Leads Fuel cap can be padlocked to #173 851 2/0, 350 A, 100% duty cycle, prevent vandalism. A built-in 50 ft stinger, 50 ft work cable flame arrestor prevents flames or #043 952 2/0, 300 A, 100% duty cycle, sparks from entering the fuel tank. 100 ft stinger, 50 ft work cable Spark Arrestor ™ SuitCase 8RC Wire Feeder #194 938 Muffler Kit Plasma Cutting ™ SuitCase 12
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Genuine Miller Accessories (Continued) RFCS-14 HD Foot RCC-14 Remote Remote Controls (CC models only) Control #194 744 Contactor and RHC-3GD34A Remote Foot current and Current Control Hand Control #041 122 contactor control. #151 086 Allows for precise 20 ft (6 m) cord and 14-pin plug. Rotary-motion fingertip control ® adjustment of amperage. 14-pin plug. fastens to TIG torch using two Velcro straps. Includes 20 ft (6 m) cord. Includes 28 ft (8.5 m) control cord. RMLS-14 #129 337 RCCS
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Typical Installations Stick Electrode Stick (SMAW) Basic Equipment Work Flux-Cored (FCAW) Basic Equipment Flux Cored Gun ™ ™ SuitCase X-TREME 8VS #300 093 X-TREME 8VS/ ™ ™ SuitCase X-TREME 12VS #195 500 X-TREME 12VS Feeder Work MIG (GMAW) Basic Equipment 14-Pin ™ MIG Gun SuitCase 8RC #194 938 SuitCase ™ SuitCase 12RC #194 940 8RC/12RC Work Aluminum MIG with Spoolmatic 30A Gun Aluminum MIG (GMAW) Basic Equipment 14-Pin ® Spoolmatic 30A #130 831 WC-24 WC-24 #137 549 Work TIG (GTAW)
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Ordering Information Power Source and Factory Options Stock No. Description Qty. Price ® Big 40 Diesel CC #907 171 CSA model with engine gauges and automatic idle ® Big 40 Diesel CC/CV #907 170 CSA model with engine gauges and automatic idle #907 170-03-1 CSA Deluxe model w/ automatic idle, engine gauges, welding meters, AC/DC polarity switch and high kW option Field Kit Accessories Weld Ammeter and Voltmeter Kit #195 131 Standard on deluxe model Battery Voltmeter #195 454 DC Polarity Switch
