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PARTS & SERVICE for C-40VS/C-40 Vertical Conveyor Toaster
The C-40VS and C-40 are high volume conveyor toasters, constructed of
brushed Stainless Steel. The C-40VS has a variable speed control enabling
the toasting of not only bread, but English Muffins, bagels, as well as buns,
with one pass through the conveyor. Standard features for both machines
include variable heat and bun-toast switch for toasting on one or both sides.
Each is available in 208V or 240V, single phase (Check d
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NOTE: The wiring harness must be disconnected from IMPORTANT heating elements to remove insulation on right side. Hold terminals with pliers to prevent bending. (Figure Disconnect power before attempting service or #4) disassembling components. 3. Remove rear heating element. (Refer to Section D) 4. Remove wire guard. (Refer to Section O) Servicing: All electrical and drive components are 5. Remove two baskets from conveyor chain, then accessible for servicing by removal of the right side r
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D Heater Unit Assembly Re- 15. Install new thermostat with two screws and replace knob. placement: 16. Position the balance of tube so it runs from bottom of thermostat along inside of front panel. Coil excess parallel to (Refer to Figure #5) and under shelf. Make certain tube is away from all electrical connections. 1. Remove right panel. 17. Check tube positioning before replacing panel to be sure the 2. Holding the heater connections with pliers to tube will clear all electrical conne
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6. Slide new heater unit into place and fasten F Motor Replacement: with two screws. (Refer to Figure 8, 9 & 9A) 7. Replace insulation. 8. Reconnect wiring harness (Refer to Wiring 1. Remove right side panel. Diagram). Hold heater terminals with pliers. 2. Disconnect motor lead wire from terminal block and Be sure all connections are tight and jumper conveyor speed control (and or P.C. board if your unit has been installed between upper heater unit contains one). Or on-off switch on C-
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3. Loosen Allen screws on clutch sprocket and remove 9. Check sprocket alignment (Figure #9) and sprocket from motor shaft. adjust if necessary by moving clutch sprocket 4. Install new sprocket on motor shaft and tighten screws. on motor shaft. See Section G, Number 5. Check sprocket alignment (Figure #9). 10. Reconnect wires (Refer to Wiring Diagram) and 5. Position chain on sprocket and slide motor to right to replace side panel. remove slack. Tighten mounting bolts. Check chain orientatio
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Transmission Bearing (Left side) 4. Install new bearing and seat in opening. 1. Remove left side panel. 5. Replace retainer, nuts, insulation, heater wiring and side 2. Remove the two lock nuts holding bearing retainer panel. and remove retainer. 3. Remove old bearing. Coupling Bearing (Left side) 4. Install new bearing and seat in opening. 1. Remove left side panel and insulation. 5. Replace retainer, nuts and left side panel. 2. Remove the two lock nuts holding bearing retainer and remove reta
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5. Locate master link (link without extended pins, (Figure 7. Replace baskets, spring on tension brackets, front #15). Remove clips on master link (Figure #16) and baffle, receiving tray. Delivery chute and left and remove. Pull chain out from bottom. right side panels. L Transmission Assembly Re- placement: (Figure #11) 1. Follow steps 1 thru 5 in Section K. Figure 16 2. Remove drive chain, hubbed sprocket, bearing retainers and bearings. (Refer to Sections I & J )
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N Coupling Assembly Re- placement: (Refer to Figure #11) 1. Follow steps 1 thru 5 Section K. 2. Remove insulation. Refer to Steps 2 & 3 Section D. 3. Remove wire guard. Refer to Section O. 4. Locate the four screws on the upper inside corners of the toaster that hold case top in place. Loosen screws and lift off top. A rubber mallet or similar soft tool may be helpful in lifting a tight fitting top. (Figure #18) 5. Remove insulation. 6. Remove the twelve screws holding the inner top
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0 Wire Guard Replacement: (Refer to Figure #21) 1. Remove left side panel and insulation. 2. Remove the three nuts holding end plate and remove plate. 3. Slide out wire guard. 4. Insert new wire guard into track. NOTE: Use rear track for toasting buns or bread. Use forward track for toasting bread only. 5. Replace end plate, nuts, insulation and side panel. P P.C. Board Assembly Replacement: (Refer to Figure #22) NOTICE: PROCEED WITH THE BELOW LISTED STEPS, ONLY, IF YOUR UNIT CONTAIN
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1111 North Hadley Road Fort Wayne, IN 46804 Technical Service Hotline: 800-678-9511 Telephone: 260-459-8200 www.mercosavory.com
