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AUTOMATED SOLUTIONS
Robotic Welding
®
Power Wave i400 Power Source &
AutoDrive™ 4R90 Wire Feeder
Intelligent Robotic Solution
Integrated System Design
Innovative Features
Industry Leading Design
®
The Power Wave i400 & AutoDrive™ 4R90
solution delivers Lincoln’s best performance
technologies and welding processes all rolled
into one highly efficient inverter power source
paired with a compact, durable wire feeder
designed for high-end robotic welding.
With the increasing demands on weldi
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A CLOSER LOOK ® What is Coaxial Transformer Technology™? Power Wave i400 Coaxial Transformer Technology™ eliminates inefficiency and power loss. Regardless of the size (power level) a coaxial transformer has ADVANTAGE LINCOLN superior coupling and efficiency. This is obtained through the coaxial orientation of the primary and secondary windings. • Flexible Design - Designed for simple, seamless integration with the ® FANUC Robotics R-30iA Controller, or use as a separated configuration The benef
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A CLOSER LOOK ™ AutoDrive 4R90 ADVANTAGE LINCOLN ® • Integrated Design - Designed to “nest” in the upper arm of the FANUC ® Robotics ARC Mate 100iC arm. ® • Durable and Rugged - Patented MAXTRAC wire drive is precision cast aluminum designed to provide reliable feed force. • Ease of Use - Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment. • High Performance - Brass-to-brass gun connections provide more reliable electrical connectivity and more
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® WAVEFORM CONTROL TECHNOLOGY DRIVING SUPERIOR WELDING PERFORMANCE ® Lincoln’s Waveform Control Technology controls and shapes the output waveforms (or weld modes). It is the modulation of the welding current that achieves a specific desired welding result. High performance, digital welding waveforms are developed based on the application and take into account the process, gas, and wire size combinations. The desired welding result is efficient, reliable, consistent, high performance welding whi
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® DIGITAL COMMUNICATIONS TECHNOLOGY ® The Lincoln Electric Company led the industry with the introduction of ArcLink , the first digital ® communications protocol for the arc welding industry introduced in 2002. ArcLink is a protocol, or means of communicating and sharing information between intelligent components for seamless, time- critical data transfer in an arc welding system. ® Continuing this leading position, Lincoln Electric has now introduced another industry first with ® ArcLink XT, w
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A CLOSER LOOK SYSTEM DIAGRAMS Easy connection and installation provides for a stress-free commissioning stage. The ease of use and servicing ensures users are efficient and productive with their time. FANUC Robotics R-30iA “a-cabinet” Controller with Integrated Op Box ® *ArcLink XT *Power Ethernet cable cable ® Power Wave i400 **DETAIL A K2669-1 A ® New FANUC Robotics/Lincoln Electric solution providing the latest technology and features together - the best of robotics and robotic welding combin
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A CLOSER LOOK SYSTEM DIAGRAMS Electrode Connection AutoDrive™ 4R90 K2685-2 FANUC Robotics R-30iA “a-cabinet” Controller with Integrated Op Box Wire Feeder Gas Flexible solution for integrated or Air separated installations. The system ARC Mate™ 1XXiC Circuit Breaker ® accommodates to your needs. ArcLink XT (15 Amp) Ethernet Cable Devicenet * Electrode Connector ® Power Wave i400 Cable (+) K2669-1 K2163-xx or K1842-xx Wire Feeder Optional Work Connector Sense Lead (21) Voltage Sense Connector Wor
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TECHNICAL SPECIFICATIONS ® POWER WAVE i400 Input Power 200/230/380-415/460/575 3 Phase Input 50/60 Hz * Single product number - CE compliance is provided with a CE Filter Kit. Input voltage is limited to 380-415/3/50/60 with kit installed. Duty Cycle 350A/34V/100% 400A/36V/60% 420A/37V/40% * No derating for CV versus Pulse modes. Output Current Range 5-420 ADC * Best in class rated machine for power. Output Voltage Range 10-37 VDC Cooling Method Fan As Needed™ (F.A.N.) * Cooling fan runs when th