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SERVICE
I0300046
IPL, Service Tools, 2003-01
Service Tools
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1 – 1 Contents – Service tools A. Handtools, general purpose B. Pressure testing tools C. Ignition system D. Carburettor, fuel pump E. Starter device F. Clutch, oil pump G. Crankcase, crankshaft H. Cylinder, piston J. Vibration damping K. Hydraulic system L. Chains M. Bevel gear N. Tractors, riders O. Workshop equipment P. Lubricants, sealants Q. Workshop manuals
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1 – 2 Service tools A. Hand tools, general purpose T-handle socket wrench Socket, 8 mm Part. No. 502 50 22-01 Torx screwdriver, T20 T-handle wrench, set Part. No. 502 51 67-01 Allen key 3 mm Allen key 4 mm Allen key 5 mm Allen key 6 mm Socket 8 mm Part. No. 504 90 00-06 Z allen key T-handle allen key 4 mm, for restricted spaces Allen key 5 mm Part. No. 502 71 36-01 For all models Part. No. 502 50 64-01 T-handle allen key T-handle socket wrench Allen key 6 mm Socket 8 mm For all models For all
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1 – 3 T-handle allen key T-handle socket wrench Allen key 3/16” Socket 10 mm For models: 61, 268, 272 For all models Part. No. 502 50 57-01 Part. No. 502 50 23-01 T-handle allen key Allen key 4 mm For all models Part. No. 502 50 18-01 Allen screwdriver 3 mm For all models Part. No. 502 50 86-01 T-handle allen key Allen screwdriver Allen key 3 mm 4 mm For all models For all models Part. No. 502 50 19-01 Part. No. 502 50 87-01 Allen screwdriver 5 mm For all models Part. No. 502 50 88-01 Service
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1 – 4 B. Pressure testing tools Spacer, cover (30 mm) Cover, intake For models: 40, 45, 49, 51, 55 For models: 281, 288 Part. No. 502 54 03-01 Part. No. 502 50 47-01 Pressure vacuum tester Cover, intake For all models For model: 3120 Part No. 531 03 06-23 Part. No. 502 71 38-01 Spark plug adapter Cover, intake For all models For models: 362, 365 Part. No. 503 84 40-02 Part. No. 502 54 05-01 Rubber wedge Cover, intake For models: General For models: 42, 242, 246, 250, 252, 265 Part. No. 502 54
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1 – 5 Cover, exhaust Spacer (35 mm) Existing carburettor screws For model: 288 can be used. Part. No. 502 50 81-01 For models: 42, 242, 246, 254, 257, 262, 61, 268, 272, 281, 288, 250 R, 265 Part. No. 502 50 45-01 Spacer, intake Cover, exhaust (94 mm) For models: 42, 242, 246, 250, 265, 444 For model: 3120 Part. No. 502 50 71-01 Part. No. 502 71 40-01 Cover, exhaust For models: 254, 257, 262, 268, 272 Part. No. 502 50 48-01 Cover, exhaust For models: 333, 335, Part. No. 502 52 31-01 C. Ignitio
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1 – 6 Spark plug airgap tool, Flywheel removal tool 0,5mm (coarse thread) For all models For all models Part. No. 502 51 91-01 Part. No. 504 91 08-07 Ignition unit airgap tool, Flywheel removal tool 0,3mm (fine thread) For all models For all models Part. No. 502 51 34-02 Part. No. 502 51 94-01 Ignition unit airgap tool, Test plug For model: 122 R For all models Part. No. 531 00 48-61 Part. No. 502 71 13-01 Electrical terminal kit For all models Part. No. 532 14 86-91 D. Carburettor, fuel syste
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1 – 7 Carburettor repair kit Level gauge For model: Walbro For model: Walbro Part No. 531 03 01-91 Part No. 531 03 01-92 Inlet seat coining tool Pressure testing gauge For model: Walbro For all models Part No. 531 03 02-42 Part No. 501 56 27-01 Single-stage limiter cap Two-stage limiter cap removal tool removal tool For model: Walbro For model: Walbro Part No. 531 03 03-98 Part No. 531 03 05-01 Single-stage limiter installation tool (two-cap) Limiter cap parts pack For model: Walbro For model:
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1 – 8 F. Clutch, oil pump Clutch spring installation Puller, clutch tool For models: 340, 345, 350, For clutches with long spiral 346, 351 spring. Part. No. 502 54 16-01 Part. No. 502 50 49-01 Puller Clutch removal tool For model: Horizont For models: 42, 242, 246 Part. No. 531 01 96-76 Part. No. 502 51 45-01 Clutch removal tool Clutch removal tool For models: 340, 345, 351, For models: 365, 371, 372, 346, 357, 359 385 Part. No. 502 52 22-02 Part. No. 502 52 22-01 Clutch removal tool Puller, o
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1 – 9 G. Crankcase, crankshaft Main bearing/seal Crankcase seal removal mandrel tool, flywheel side For model: 23 C For models: 362, 365, 371, 372, 385, 340, 345, 350, 346, Part. No. 530 03 10-32 351 Part. No. 502 50 55-01 Sealing ring mandrel Crankcase seal removal tool, flywheel side For model: 23 C For models: 362, 365, 371, Part. No. 530 03 10-35 372, 61, 268, 272, 244, 250, 252 Part. No. 504 91 40-01 Sealing ring mandrel For models: 51, 55, 254, 257, 262 Part. No. 502 50 79-01 Sealing rin
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1 – 10 Seal protector tool Crankshaft installation tool For models: 340, 345, 350, 346, 351 For models: 254, 262, 51, 55 Part. No. 502 54 20-01 Part. No. 502 50 30-10 Crankshaft installation Seal protector tool tool For models: 61, 66, 266, 268, For models: 40, 45, 51, 55 272 Part. No. 502 50 30-09 Part. No. 502 50 53-01 Crankshaft installation Seal protector tool tool For models: 40, 45, 51, 55, For models: 281, 288 254, 257, 262 Part. No. 502 50 30-08 Part. No. 505 38 17-23 Seal installation
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1 – 11 Seal installation tool For models: 362, 365, 371, 372, 385 Part. No. 502 52 21-01 Crankcase assembly tool For models: 346XP, 351, Part. No. 502 54 18-01 Puller for crankchaft bearing, flywheel side For model: 325HS Part. No 531 00 48-67 H. Cylinder, piston Piston stop, metal (long) Piston ring installation clamp For models: > 80 cc. For models: 122 R Part. No. 502 50 33-01 Part. No. 531 00 48-65 Piston stop, plastic Piston stop, metal (short) For all models Part. No. 504 91 06-05 Part.
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1 – 12 J. Vibration damping AV spring removal tool AV rubber damper removal tool, 11 mm For models: 333, 334, 335, 338, 339 For models: 61, 268, 272 Part. No. 502 52 18-01 Part. No. 502 50 67-01 AV spring removal tool AV rubber damper removal tool, 14 mm For models: 362, 365, 371, 372, 385 For models: 136, 141, 42, 242, 246, 61, 268, 272, 250R Part. No. 502 52 18-02 Part. No. 502 51 00-02 AV rubber damper removal tool, 18 mm For models: 61, 268, 272, 288, 394, 3120 Part. No. 502 50 66-02 Servi
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1 – 13 K Hydraulic system O-ring installation Slip ring installation spacer tool For model: 235P For model: 235P Part. No. 502 52 26-01 Part. No. 502 52 27-01 Hydraulic system Hydraulic motor drive pressure gauge shaft removal tool For model: 250PS For model: 250PS Part. No. 502 52 28-01 Part. No. 502 52 23-01 Pressure gauge adapter Hydraulic motor instal- lation tool For model: 235P For model: 250PS Part. No. 502 52 30-01 Part. No. 502 42 50-01 Hydraulic oil circulation hose For model: 250PS
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1 – 14 L. Chains Chain breaker tool Grinding disc, 5mm, For: Chains For: Chains 3/8” and .404 Part. No. 531 01 27-11 Part. No. 508 23 26-60 Grinding disc, 3mm, For: Chains .325 Part. No. 508 23 26-59 Chain spinner tool For: Chains Part. No. 531 01 27-12 Chain cutting guide For: All chainsaws Part No. 640 00 04-59 M. Bevel gear Locking screw wrench Locking screw tool For models: 250, 252 For models: 250, 252 Part. No. 502 51 11-01 Part. No. 502 52 17-01 Locking screw puller, Locking screw wren
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1 – 15 N. Tractors, riders Claw spanner Extended Allen key, For: Rider 850 5/16” Part. No. 506 56 71-01 For: Riders 1993 – 1994, Kawasaki engine Part. No. 506 56 76-01 Pulley removal tool Cutting unit service tool For: Riders For: RBH tractors Part. No. 506 89 92-01 Part. No. 531 00 57-01 Extended Allen key, Control spring removal 3/8” tool For: Riders For: Riders Part. No. 506 79 06-01 Part. No. 506 89 93-01 Rear wheel puller Pulley puller For: Riders For: Riders Part. No. 506 57 00-01 Part.
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1 – 16 O. Workshop equipment Chain saw power head Brushcutter/trimmer holder holder For all models For all models Part. No. 502 51 02-01 Part. No. 502 51 03-01 Chain sharpening Rev counter machine For all models For all models Part. No. 502 71 14-01 Part. No. 508 23 26-53 Thread insert – for Universal puller (crankshaft bearing) repairing threads in plastic/aluminium For all models For models: 340, 345, 346, Part. No. 504 90 90-02 350, 351, 357, 359 Screw: MT6 Part. No. 503 27 40-01 Thread ins