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HD1400
LEG EXTENSION/CURL
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
RECORD SERIAL NUMBER HERE
(800) 548-5438
(858) 578-7676
Fax
CATALOG NUMBER
(858) 578-9558
0302-001
OWNERS MANUAL
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OWNERS MANU AL CONTENTS INSTRUCTIONS (Step 1).............................................................. 2 FRAME ASSEMBLY (Step 2)......................................................... 4 CABLE ASSEMBLY (Step 3).......................................................... 15 SHIELD ASSEMBLY (Step 4)......................................................... 17 PRE-ASSEMBLED PARTS (Step 5)................................................19 PARTS LISTING ............................................
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OWNERS MANU AL INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering use the part number and description from the lists. Use only Hoist replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. Hoist equipment is designed to provide the smoothest, most effective exercise motion p
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OWNERS MANU AL Step 2 FRAME ASSEMBL Y HD1400 Assembly Page - 4
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OWNERS MANU AL Step 2a FRAME ASSEMBL Y Start assembly by bolting both (1)’s, to (2). Then bolt (3) to the bottom of both (1)’s. Attach the top of (5) to (2), and the bottom of (5) and (4) to (3). Bolt (6), (7), and (8) to (4). Wrench Tighten bolts. Part Descriptions Hardware Descriptions 1 - Weight Frame Upright A - 1/2”-13UNC x 4 3/4” Hex Bolt 2 - Weight Cage Top Mount B - 1/2”-13UNC x 3” Hex Bolt 3 - Weight Stack Mount E - 1/2”-13UNC x 3 1/4” Hex Bolt 4 - Main Support Frame AA - 1/2” Flat Wash
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OWNERS MANU AL HD1400 Assembly Page - 6 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? AA BA AA BA AA AA 5 B 2 AA AA A 1 AA BA 1 BA AA AA AA 3 B AA BA CA CA 4 8 BA AA AA B AA AA 6 B B CA AA 7 CA AA E CA
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OWNERS MANU AL Step 2b FRAME ASSEMBL Y Start by sliding (9) through (CB) and slide them both into (3). Tilt both (9)’s forward enough to allow room to slide the weights on. Slide all 10 (10)’s, and all 5 (11)’s on to both (9)’s. Now slide (12) onto both (9)’s. Slide (CG) on both (9)’s and angle both (9)’s vertical and secure (CG) to both (1)’s and (2). Secure both (9)’s to (CG) using set screw (N). Wrench Tighten all bolts. Part Descriptions Hardware Descriptions 1 - Weight Frame Upright E - 1/2
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OWNERS MANU AL CG N E AA AA N BA AA 1 2 1 12 11 10 9 9 CB 3 HD1400 Assembly Page - 8
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OWNERS MANU AL Step 2c FRAME ASSEMBL Y Start assembly by bolting (13) and (14) to (1) and (4). Then bolt (15) and (16) to (4). Bolt (17) to (4). Wrench Tighten bolts. Note: when bolting (13) and (14) to both (1)’s, hand tighten bolts (A), they will be secured in a later step. Part Descriptions Hardware Descriptions 1 - Weight Frame Upright A - 1/2”-13UNC x 4 3/4” Hex Bolt 4 - Main Frame B - 1/2”-13UNC x 3” Hex Bolt 13 - Left Side Support Mount D - 1/2”-13UNC x 2 3/4” Hex Bolt 14 - Right Side Sup
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OWNERS MANU AL HD1400 Assembly Page - 10 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 1 1 D AA BA 14 AA Hand Hand tighten tighten this this bolt, bolt, AA they they will will be be tightened tightened BA A AA in in a a later later step. step. BA AA AA AA 16 BA BA BA BA AA BA AA AA AA 17 D 13 15 4 D BA AA AA AA AA AA BA D AA D A AA B Hand Hand tighten tighten this this bolt, bolt, they they will will be be tightened tightened in in a a later later step. step.
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OWNERS MANU AL Step 2d FRAME ASSEMBL Y Start assembly by sliding (20) into the top of (18) and attach it to (17). Then slide (20) into the bottom of (18) and attach (19) to (18). Wrench Tighten bolts. Check to see that these pivot areas swing freely. If not, back off Nylock Nut (BA) slightly until both (18) and (19) swing freely. Part Descriptions Hardware Descriptions 17 - Leg Extension Mount E - 1/2”-13UNC x 3 1/4” Hex Bolt 18 - Leg Extension AA - 1/2” Flat Washer 19 - Lower Swivel Bracket BA
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OWNERS MANU AL AA BA ? ? ? ? ? ? ? ? ? ? ? ? 20 AA ? ? ? ? ? ? 17 ? ? ? ? ? ? E 20 18 ? ? ? ? ? ? BA ? ? ? ? ? ? AA 19 AA E HD1400 Assembly Page - 12 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?
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OWNERS MANU AL Step 2e FRAME ASSEMBL Y Start assembly by sliding one (21) through (18), and another (21) through (19). Bolt two (DC)’s to each (21)’s. Then secure (CN) to (15), and repeat step for (CP) to (16) (shown assembled for clarity). Next bolt (CQ) to (4) and (17). Wrench Tighten bolts. Part Descriptions Hardware Descriptions 4 - Main Frame F - 3/8”-16UNC x 1” Flat Head Screw 15 - Left Side Elbow Pad Mount G - 5/16”-18UNC x 4” Hex Bolt 16 - Right Side Elbow Pad Mount H - 5/16”-18UNC x 1 1
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OWNERS MANU AL HD1400 Assembly Page - 14 ??? ??? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? R Repeat epeat assembly assembly for for (CP). (CP). (Shown (Shown assembled assembled or or clarity clarity.) .) CQ CN F CH CP DE DC AC 17 AE F G CH DE DE 4 AC AC AC 18 AE 15 AE AC DC AE DE H AE H G G 19 21 21 DE DE DC DC DE DE CH CH F F
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OWNERS MANU AL Step 3 CABLE A SSEMBL Y Page - 15 HD1400 Assembly NO NOTE TE: : Hardware Descriptions BE BE SURE SURE CABLE CABLE RUNS RUNS BETWEEN BETWEEN THE THE PULLEY PULLEY AND AND THE THE GUARD GUARD SHAFT SHAFT.. J - 3/8”-16 UNC x 3” Hex Bolt K - 3/8”-16 UNC x 2 1/2” Hex Bolt AB - 3/8” Flat Washer WARNING WARNING: : BB - 3/8” Nylok Nut CABLE CABLE BOL BOLT T MUST MUST BE BE THREADED THREADED A A MINIMUM MINIMUM OF OF 1/2” 1/2” INT INTO O ITS ITS RECEIVER RECEIVER CK - 1/2” Flanged Spacer W
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OWNERS MANU AL HD1400 Assembly Page - 16 CL Warning - Cable Bolt must be threaded a minimum of 1/2” into the Weight Plate BB Stem with Jam Nut tightened securely to ensure proper connection. CR CM CM J See Quick Release Cable Anchor Detail CK For Assembly. BB AB CK K K K CL K AB DF DD BB Quick Release Cable Anchor Detail CR With Retaining Ring Assembly. CK CL CK K
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OWNERS MANU AL Step 4 SHIELD ASSEMBL Y Attach (22), (CS), and (CT) as shown. Wrench Tighten bolts. *IMPORTANT* Now that the Hd1400 machine is completely assembled take time to assure that your unit is assembled square and perpendicular. To check this use a Level to check that the Guide Rods are perpendicular in both directions. If they are not perpendicular in both directions. It will be necessary to loosen some Frame hardware to re-align the Frame and re-tighten bolts. Part Descriptions Hardwar
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OWNERS MANU AL HD1400 Assembly Page - 18 BC CS AD BC M R Repeat epeat process process DB AD for for (CS) (CS) CT See See Detail Detail A A DB M Detail Detail A A R Rotated otated for for clarity clarity L AA 22 AA L AA BA AA BA Use Use e existing xisting hardware hardware (Both (Both sides) sides) Use Use e existing xisting hardware hardware
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OWNERS MANU AL Step 5 PRE- ASSEMBL Y Part Descriptions Hardware Descriptions 4 - Main Frame CC - Landyard/Selector Pin Stand Off 7 - Right Side Handle CD - Selector Pin 8 - Left Side Handle CE - Lanyard Coil 12-8¼lbTop Plate CJ - Guide Rod Bushing 17 - Leg Extension Mount CV - 7/16” Roll Pin x 2 3/4” LG 18 - Leg Extension CW - 3/4” Flanged Ball Bearing 23 - 16 Plate Selector Stem CX - End Cap 50mm x 75mm CY - Bumper CZ - Closed End Black Foam Grip DA - Closed End Black Foam Grip Page - 19 HD1400
