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MODEL G0719
15" DisC san DEr
w/Brak E
OWnEr 's Manua L
Copyright © JANUAry , 2011 By g rizzly iNd Ustri Al, iNC.
Warnin G: nO p Orti On Of this Manua L May BE r Epr ODuCED in any shap E
Or fO r M With Out th E Writt En appr Ova L Of Grizz Ly inDustria L, inC.
For models m ANUFACt Ured si NCe 10/10 #JB13694 pri Nted iN tA iWAN
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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t able of Contents intrODuCtiOn ............................................... 2 sECtiOn 4: OpEratiOns ........................... 18 manual Accuracy ........................................... 2 operation overview ..................................... 18 Contact info.................................................... 2 Attaching sandpaper ................................... 19 machine description ...................................... 2 disc sanding ...........................................
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intr ODuCti On Manual a ccuracy Contact info We are proud to offer this manual with your new We stand behind our machines. If you have machine! We've made every effort to be exact any questions or need help, use the information with the instructions, specifications, drawings, below to contact us. Before contacting, please get and photographs of the machine we used when the serial number and manufacture date of your writing this manual. However, sometimes we still machine. This will help us
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identification disc guard Cast iron disc (sanding disc motor Attached) miter gauge Work table on/off switch Cabinet lock handle (one of two) tilt scale door figure 1. identification. t o reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. -3- model g 0719 (mfg. since 10/10)
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Machine Data sheet cma He atad sH e © Grizzly Industrial, Inc. • Customer Service: (800) 523-4777 • Website: www.grizzly.com model G0719 15" disc sander w /stand Product Dimensions: Weight ...........................................................................................................................................................................201 lbs. Length/Width/Height ............................................................................................................
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Main Specifications: Table & Disc Information Table Tilt Range ............................................................................................................................................ +15° to -45° Sanding Disc Diameter .............................................................................................................................................15 in. Sanding Disc Speed ..............................................................................................
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sECti On 1: saf Ety For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indi
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DISCONNECTING POWER SUPPLY. Always dis- FORCING MACHINERY. Do not force machine. connect machine from power supply before ser- It will do the job safer and better at the rate for vicing, adjusting, or changing cutting tools (bits, which it was designed. blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpect- GUARDS & COVERS. Guards and covers can ed or unintentional start. protect you fr
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a dditional safety for Disc sanders av OiD fin GEr inJuri Es. Never purposely pOsiti On taBLE CO rr ECt Ly. make sure touch the moving sanding disc. t ake care to the gap between the table and sanding disc 3 keep fingers away from sanding disc during does not exceed ⁄16"—too large of a gap operations. if the workpiece is small or difficult increases the risk of workpiece grab and pinch to hold, use a workpiece holding fixture. sanding injuries, while too small of a gap increases the abrasiv
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sECti On 2: pOWEr supp Ly availability Circuit information Before installing the machine, consider the avail- A power supply circuit includes all electrical ability and proximity of the required power supply equipment between the breaker box or fuse panel circuit. If an existing circuit does not meet the in the building and the machine. The power sup- requirements for this machine, a new circuit must ply circuit used for this machine must be sized to be installed. To minimize the risk of elec
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Grounding requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding Serious injury could occur if you connect reduces the risk of electric shock by providing a the machine to power before completing the path of least resistance for electric current. setup process. DO NOT connect to power until instructed later in this manual. For 220V operation: This machine is equipped with a power cord that has an equipment-ground- Extension Cords ing wire
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sECti On 3: sEtup needed for setup t his machine presents serious injury hazards t he following are needed to complete the setup to untrained users. r ead process, but are not included with your machine. through this entire manu- al to become familiar with Description Qty the controls and opera- • safety g lasses ............................................ 1 tions before starting the • Cleaner/degreaser ( page 13) ..... As Needed machine! • d isposable s hop r ags ................ As Need
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inventory A B The following is a description of the main compo- nents shipped with your machine. Lay the compo- nents out to inventory them. d C If any non-proprietary parts are missing (e.g. a e nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. g F Main inventory (f igure 3) Qty a. sander Assembly ........................................ 1 J i h B. l eft side panel ........................................
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Cleanup Gasoline or products with low flash points can The unpainted surfaces of your machine are explode or cause fire if coated with a heavy-duty rust preventative that used to clean machin- prevents corrosion during shipment and storage. ery. Avoid cleaning with This rust preventative works extremely well, but it these products. will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciat
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site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where your machine of your machine. Make sure that the surface upon is operated is important for safe operation and which the machine is placed will bear the weight the longevity of its components. For best results, of the machine, additional equipment that may be operate this machine in a dry environment that is installed on the machine, and the heaviest work- free fr
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3. Fasten the panel and door assembly to the assembly left and right panels, as shown in figure 8, 5 3 using (4) ⁄16"-18 x ⁄4" carriage bolts and (4) 5 ⁄16"-18 flange nuts. When assembling this machine, we recommend tightening fasteners with hand tools only. Air or electric impact tools can easily over-tighten fas- teners, causing them to dig into the paint or strip threads t o assemble the cabinet and mount the machine: 1. Fasten the left and right panels to the rear 5 panel, as shown i
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6. With the help of another person, place the power Connection sanding unit onto the top of the cabinet, as shown in figure 10, and fasten it to the cabi- net using (4) m8-1.25 x 45 hex bolts and (4) Before the machine can be connected to the 5 ⁄16" flat washers. power source, an electrical circuit and connec- tion device must be prepared per the POWER SUPPLY section in this manual, and all previ- ous setup instructions in this manual must be complete to ensure that the machine has been
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6. turn the machine OFF. t est r un 7. remove the switch disabling key, as shown in figure 14. once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. the test run consists of verifying the following: 1) the motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. if, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machi
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sECti On 4: OpEratiO ns t o complete a typical sanding operation, the Operation Overview operator does the following: 1. examines the workpiece to make sure it is The purpose of this overview is to provide the nov- suitable for sanding. ice machine operator with a basic understanding of how the machine is used during operation, so 2. Adjusts the table tilt if necessary and locks the machine controls/components discussed later the table in place. in this manual are easier to understand. 3.