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800.423.0698 www.cookshack.com info@cookshack.com
Cookshack, Inc.
OPERATOR'S
MANUAL
Models 075 & 076
SmartSmoker® Oven
Version 06.2
Model 075/076
Serial No: ___________
Cookshack Model 075/076 SmartSmoker Oven 1 Ver. 06.2
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800.423.0698 www.cookshack.com info@cookshack.com Dear Cookshack Customer: Your Model 075 or 076 Cookshack SmartSmoker® oven will produce great barbecue and smoked foods. It is easy to operate, clean, and maintain. Use this Operator's Manual to familiarize yourself with the smoker and its operation. If you have a question or problem not covered in the book, call us at 1.800.423.0698 Monday through Friday, 9am to 4 pm or e-mail us at info@cookshack.com
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800.423.0698 www.cookshack.com info@cookshack.com TABLE OF CONTENTS Cookshack SmartSmoker® Oven Model 075 and 076 Version 06.2 SETTING UP Choosing a Location ............................................................................................................ 4 Ventilation ...........................................................................................................................4 Electrical Power Connections...........................
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800.423.0698 www.cookshack.com info@cookshack.com SETTING UP Choosing a Location Your smoker must be operated inside. Placement will be determined by convenience to the rest of the cooking operation, ventilation, wiring connection, and clearance from flammable materials. Do not place flammable or combustible materials on or adjacent to the smoker. Ventilation A small amount of smoke will escape from the vent hole in the top of the oven, and from around the door. The
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800.423.0698 www.cookshack.com info@cookshack.com COOKING Seasoning of Oven The interior of your oven should be broken in or seasoned before you cook your first load of meat. Place 6 oz. wood in the Wood Box. Place a container of water on one of the grills in the smoker to insure even heating of the unit during seasoning. Close and latch the oven door. (NOTE: The oven door will be hard to close. Use of both hands may be required. This is necessary in order to obtain a g
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800.423.0698 www.cookshack.com info@cookshack.com Smoker Oven Maximum Load Capacity IMPORTANT: Do not overload your smoker. Use the Smoker Oven Maximum Load Capacity chart below to determine the maximum capacity of your smoker. This chart shows maximum cooking capacities, per load, of the Model 075 and 076 smoker ovens. Capacities are based on 3 lb. ribs, 8 - 10 lbs. heavy cuts, and 3 lb. chickens. Capacities are specifically limited by the amount of heat available.
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800.423.0698 www.cookshack.com info@cookshack.com Setting the Cooking Temperature Your Cookshack Model 075/076 has the new Cookshack IQ3 control system. This controller has the same great cook & hold features as the previous models of the IQ controller, but with an additional feature that allows you to cook with a meat probe. This optional probe plugs into the unit and allows you to set the internal temperature to which you want the product cooked. If you did not purchase
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800.423.0698 www.cookshack.com info@cookshack.com The IQ controller is equipped with two preset buttons for easy selection of common settings for popular foods. Pressing the button marked Ribs and Chickens will make the following settings” Cook Temp 225° F Hold Temp 140° F Cook Time 3:00 hours Pressing the button marked Briskets will make the following settings: Cook Temp 225 F Hold Temp 140° F Cook Time 12 hours Once one of these preset buttons has been push
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800.423.0698 www.cookshack.com info@cookshack.com SHUTDOWN Safety First IMPORTANT! If oven is to be left unattended with the door open remove the Wood Box from the oven using the Wood Box Handle and douse the contents with water. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A FIRE HAZARD! • Turn On/Off switch to OFF position • Wait at least 10 minutes before opening door. • Open door slowly. This allows the wood and element to cool sufficiently so that a
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800.423.0698 www.cookshack.com info@cookshack.com Follow this procedure every 4 - 5 loads: 1. Remove grills and racks; scrape and wash. 2. Empty Wood Box. Use caution, it is hot! 3. Remove Wood Box Housing and brush clean. Use caution, it is hot! 4. Scrape loose grease and scale from walls with flat edge scraper. 5. Replace racks and grills. 6. Return Wood Box Housing and Wood Box to correct position. Bottom of oven must be kept clean. Change foil in bottom of oven and
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800.423.0698 www.cookshack.com info@cookshack.com TROUBLE SHOOTER'S GUIDE Operation PROBLEM POSSIBLE CAUSE SOLUTION Uneven cooking Improper meat loading See loading instructions Strong grease fume "charcoal" flavor Excessively dirty oven See cleaning instructions Meat sticks to lower grill Heavy "blanket" loading Load with ample room for upward passage of heat Direct burner heat in center of grill Place foil under meat on bottom grill Smoke coming from top
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800.423.0698 www.cookshack.com info@cookshack.com TROUBLESHOOTER'S GUIDE Cooking PROBLEM POSSIBLE CAUSE SOLUTION Poultry is too dark Too much wood Use less wood. (Poultry absorbs smoke easily so start with minimum amount suggested and gradually increase the quantity of wood with successive loads until desired smoke flavor is reached.) Bitter skin on poultry Too much wood Use less wood Fish too dark Too much wood Use less wood No smoke taste Not enough wood Use m
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX A Two Year Limited Warranty Cookshack Smoker Ovens are guaranteed to be free from defects in material and workmanship under normal use and when installed in accordance with factory recommendations. This limited warranty includes parts and labor for the first 90 days. Following the 90 day period, the two (2) year limited warranty is for parts only. Cookshack, Inc.’s obligation under this warranty shall be to re
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX B Warranty Procedures If you have merchandise that you believe is defective please call Cookshack, Inc., at (580) 765- 3669 and ask to speak to a Customer Service Representative (CSR). Have your smoker oven model and serial number available, if applicable. The CSR will take the information you provide and make a determination regarding the solution to the problem. It is Cookshack, Inc.’s, option whether to re- pla
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX C National Service Policy Cookshack, Inc.’s National Service Policy is to build quality equipment with easy serviceability. Because of the ease in serviceability, Cookshack does not have National Service Companies to repair our equipment. This allows each restaurant to use the service company of their choice. If your unit needs repairs, please contact your preferred local service company. If warranty work is
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX D Wiring Diagram Cookshack Model 075/076 SmartSmoker Oven 16 Ver. 06.2 GREEN
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX E Smoker Oven Illustration PV531-MEAT PROBE, OPTIONAL LA306-LABEL, MADE IN USA PV685-IQ3 CONTROL BOARD PV696-MASTER ON/OFF SWITCH PV146 VENT (SM076) PV535-MEAT PROBE RECEPTACLE PV145 VENT (SM075) PV536-COVER MEAT PROBE RECEPTACLE INSIDE ELECTRICAL COVER PV625-TRANSFORMER NOT SHOWN PA124-HALL SENSOR SWITCH PV682-RELAY PV683-HE
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800.423.0698 www.cookshack.com info@cookshack.com APPENDIX F Additional Items Shipped With The Smoker 5# Hickory Wood 3 Pak Spice Kit. Includes 10oz Rib Rub, 10 oz Chicken Rub, 18 oz Spicy BBQ Sauce. Operator’s Manual, Cookbook, and Registration Card also included. RibHooks— Hang ribs with 4 easy steps. • Remove grills from the side racks. • Move side racks to the highest position. • Replace the top grill only. • Hook l
