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Operators Manual
Installation, Operation & Service
Direct Steam Mixer Kettles
MODELS: (T) MKDL-40-T (-CC)
(T) MKDL-60-T (-CC)
(T) MKDL-80-T (-CC))
(T) MKDL-100-T (-CC)
(T) MKDL-125-T (-CC)
(T) MKDL-150-T (-CC)
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95018 Rev. 5
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For your safety DANGER Keep clear of pressure Keep hands away from relief discharge. moving parts and pinch points. IMPORTANT Do not fill kettle above Inspect unit daily for recommended level proper operation. marked on outside of kettle. CAUTION Surfaces may be Wear protective equipment extremely hot! Use when discharging hot product. protective equipment. Stand clear of product Do not lean on or place discharge path when objects on kettle lip. discharging hot product. SERVI
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INSTALLATION GENERAL RECOMMENDED FLOOR Installation of the kettle must be accomplished by DRAIN LOCATION qualified installation personnel working to all applicable local and national codes. Improper installation of WALL product could cause injury or damage. This unit is built to comply with applicable standards for 18" CLEARANCE REQUIRED FOR SERVICE manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the
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Shim as required to make level with center console (front Jack and back) 4"x4" or larger (front and back) Skid Flanged feet Forklift tongs Recommended Installation Procedure MOVING UNIT 1. While still on skid, move unit as close to final 4. Lower gently to ground and remove forklift installation position as possible. and blocking. 2. Prepare unit for lifting as shown in diagram. 5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively 3. Lift gently wi
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⇒ D/ Lower bridge. COMPRESSED AIR CONNECTION ⇒ E/ Bridge pins should enter pin hole on kettle Mixer Kettles with an air activated discharge valve perfectly, If not return to step 1 and repeat require a minimum of 90 PSI to operate correctly. leveling steps. If the unit is also supplying air to a Metering Filling ⇒ F/ Raise bridge and swing to far right (for twin Station then a pressure of 100 PSI at a minimum volume mixers only). of 25 CFM is required. ⇒ G/ Repeat steps D and E (for twin mixers
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DUMP VALVE TO DRAIN PIPING SCHEMATIC CONDENSATE OUT HOT WATER STEAM IN COOLING WATER IN COLD WATER COOLING WATER OUT GLOBE VALVES PRESSURE REDUCING PVR VAVLE UNIONS STRAINERS STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 400 11.5 470
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QUALITY ASSURANCE CHECKLIST Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions. The following will be performed before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly
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OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be ± approx. 1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter. GALLONS LITERS 520 20 80 40 160 80 320 100 400 When the (c
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OPERATING INSTRUCTIONS Operating Controls & Indicators for Standard Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt. 4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount o
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Operating Controls & Indicators for Cook Chill Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt. 4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the
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OFF ON General Operation Operating Suggestions Cleveland Range Mixer Kettles are simple and 1. Turn MAIN POWER SWITCH safe to operate. The following tips will allow you to to "ON". maximize the use of your new mixer. 1. To achieve optimum performance on tilting kettles; OFF Lifting & Lowering MIX LIFT Before applying steam to a cold kettle, open the DRAIN COCK to drain condensate from the Bridge kettles jacket. Close drain cock when unit is WARNING- Insure FAUCET fully drained.
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Discharge Valve BYPASS ACTIVE Manual Heating/ 1. For air valve: turn AIR Cooling REGULATOR clockwise to 1. Turn ACTIVE/BYPASS SWITCH open, or counterclockwise to to "BYPASS". close. OFF HEAT AUTO COOL 2. Turn CONTROLLER SWITCH to 2. For butterfly valve: push "HEAT" or "COOL". handle in and pull upwards to open. 3. For heat: open STEAM VALVE completely to boil, or adjust to regulate Adding Water temperature. Manually For cooling: open STEAM 1. Locate FAUCET SPOUT over VALVE completely. desir
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Changing Functions & Options The controller has been preset at the factory and should CAL 9900 ˚C Process operate satisfactory. If you wish to fine tune the unit for Temperature your specific application consult the CAL 990O Hi or Set Point Installation and Operation Manual. Following is a Sp simplified procedure for changing parameters. Lo SP1 OFF ON Error 1. Mixer MAIN POWER switch in the "ON" SP2 position. BYPASS ACTIVE p 2. ACTIVE/BYPASS switch in "BYPASS" position. * View Set Poi
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MIXER KETTLE OFF ON Pen OPERATION USING MAN OUT1 OUT2 ALRM Display SP ˚C ˚F U MRC 7000 (1 PEN) Pen1 key - AUTO/MAN Note: Temperature probe on OFF AUTO SCROLL Key mixer bridge must be covered MAN HEAT AUTO COOL UP Key with a minimum of three inches of DOWN Key product to function correctly. 1. Turn MAIN POWER switch to "ON". BYPASS ACTIVE 2. Turn HEAT/COOL switch to "OFF/AUTO". Heat Cooling Manual Output 1 Output 2 Alarm 3. Turn ACTIVE/BYPASS switch to "ACTIVE". MAN OUT1 OUT2 ALRM 4.
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CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION 1. Turn unit off. SURFACES MAY 2. Remove drain screen (if applicable). Thoroughly BE EXTREMELY HOT! wash and rinse the screen either in a sink or a dishwasher. CARE AND CLEANING 3. Prepare a warm water and mild detergent solution in the unit. Cooking equipment must be cleaned regularly to 4. Remove food soil using a nylon brush. maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The 5. Loos
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SCRAPER BLADES PRODUCT VALVE 1. Remove retaining ring and slide scraper Daily - clean product valve as follows: blades off agitator arm. 2. Place parts in a pan of warm water to soak. KETTLE 3. Clean in a sink, using a warm water and mild detergent solution. KETTLE OUTLET 4. Rinse with fresh water. CLAMP 5. Allow to dry thoroughly on a flat, clean surface. 0-RING VALVE TEE 0-RING CLAMP 0-RING CLOSED POSTITION OPEN POSITION AIR HOSE AIR CYLINDER AIR HOSE 1. Open product valve. 2. Disconnect
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be ins
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SERVICE PARTS WARRANTY In order to preserve the various agency safety Our Company supports a worldwide network of certification (UL, NSF, ASME/Ntl. Bd., etc.), only Maintenance and Repair Centers. Contact your factory-supplied replacement parts should be nearest Maintenance and Repair Centre for used. The use of other than factory supplied replacement parts, service, or information replacement parts will void warranty. regarding the proper maintenance and repair of your cooking equipment
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1 51 HYDRAULIC 7 COMPONENTS 6 8 5 Scraper 9 Blades: 41 47 KETTLE 10 SIZE 46 GALLONS QUANTITY 52 11 39 40 4 40 22 43 12 3 38 60 26 2 13A 44 37 1 80 30 14 13B 36 48 100 34 15 125 38 35 42 150 38 34 50 49 16 30 18 32 19 Cooling Fan: 20 Fan . . . . . . . . KE54860 31 21 22 23 29 Fan Cover . . . KE601236 33 28 24 Fan Guard . . . KE54861 25 27 26 NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required ITEM NO. PART NO. DESCRIPTION QTY. 1. KE51607 Flow Control Valve . . . . .
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18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required 19. KE51875-3 Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE51875-4 Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE51875-5 Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
