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Echelon S&P Cover.qxd 2/16/05 8:36 AM Page 1
Service and Parts Manual
For Models
• CO2075FF • 2075R • 2075WC • BI•2015
• 2075RF • 2015R • 2015WC • CLR2060
• Combo U-CO29FF
U-Line Corporation U-Line Corporation
8900 North 55th Street PO Box 245040
Milwaukee, WI 53223 Milwaukee, WI 53224-9540
www.U-LineService.com
P.O. Box 245040
Phone (414) 354-0300 • FAX (414) 354-7905
Milwaukee, WI 53224-9540
Phone 414.354.0300 Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696
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■ ■ Design Features Performance INTRODUCTION INTRODUCTION Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship. This manual contains specific instructions for servicing the U-Line Échelon Products which include these models: • CO2075FF • 2075R • 2075WC •BI•2015 • 2075RF • 2015R • 2015WC • CLR2060 Clear • Combo U-CO29FF Icemaker Potential Problems
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■ ■ INTRODUCTION Design Features Performance ! This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER ! ! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING ! ! WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! CAUTION indicates
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■ ■ Design Features Performance INTRODUCTION TABLE OF CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Warranty
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■ ■ INTRODUCTION Design Features Performance 2075WC/2015WC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Refrigeration System . . . . . . . . . . .
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■ ■ Design Features Performance GENERAL INFORMATION SERIAL NUMBER FORMAT The serial number is divided into four segments. A typical serial number is 013520-03-0433. The first two digits of the first segment, 01, represents the year the unit was made. The next four digits of the first segment, 3520, represents the shop order number. Order number 3520 is assigned for the Model 75R White-00 units. The second two digit segment, 03, represents the month the unit was made. The third four digit segment
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■ ■ GENERAL INFORMATION Design Features Performance LIMITED WARRANTY U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the com- pressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of
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■ ■ Design Features Performance GENERAL INFORMATION WARRANTY CLAIMS PROCEDURE When submitting claims for warranty payment, please follow these guidelines. You can use any form you would normally use to bill your customer (your own computer generated form, Narda, USA, etc.). The model and serial number MUST be on the claims. Claims will not be paid without a model and serial number. If you work on more than one unit per service call please submit a separate claim for each unit. We track all defec
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■ ■ GENERAL INFORMATION Design Features Performance PROOF OF PURCHASE Proof of Purchase and/or Proof of Install is an important part of the warranty claim process. Sometimes it is difficult to obtain a proper Proof of Purchase/Install for a number of different reasons: • The customer does not have a copy (only the original). • The customer has only their copy of the final Walk Through or sign-off of new construction. • Other valid reasons that prevent your technician from leaving the job site w
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■ ■ Design Features Performance GENERAL INFORMATION PARTS LISTING How to Order Replacement Parts 1. Locate the illustration(s) for the model you are servicing. 2. Refer to the area where the desired part would be installed, locate the part and note the item number assigned to it. 3. Locate the item number in the left column of the parts listing which is on the next page from the prod- uct illustration. Note the full description and the corresponding part number. If this is for a warranty unit, p
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■ ■ GENERAL INFORMATION Design Features Performance SAFETY PRECAUTIONS Do not attempt to service or repair the unit until you have read the entire procedure. Safety items through- out this manual are labeled with Danger, Warning or Caution. DANGER ! ! Risk of child entrapment. Before you throw away an old refrigerator or freezer: Take off the doors, leave shelves in place so that children may not easily climb inside. DANGER ! ! • Never attempt to repair or perform maintenance on the unit until
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■ ■ Design Features Performance GENERAL INFORMATION ÉCHELON™ DOOR ADJUSTMENT All Échelon™ model doors are aligned at the factory before shipment. Occasional re-adjustment may be necessary, especially if an Overlay Panel is installed. The following procedure will correct for up to 1/4" alignment. IMPORTANT The door should never be flush with the top of the cabinet. Even when level, the top edge of the door will be 1/8" below the top of the cabinet (see Figure 1). 1/8" DOOR001 Figure 1 To adjust
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■ ■ GENERAL INFORMATION Design Features Performance 4. If door edge opposite the hinges needs to move up, move plate toward outside of door. If door edge needs to move down, move plate toward inside of door (see Figure 3). Repeat until top edge of door is parallel with top of cabinet and tighten screws securely. SLOTTED MOUNTING SLOTTED HOLES NOTCH MOUNTING HOLES ALL WINE ALL MODELS CAPTAIN MODELS EXCEPT WINE CAPTAIN RAISE LOWER OUTSIDE OUTSIDE RAISE LOWER DOOR EDGE DOOR EDGE OUTSIDE OUTSIDE DO
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■ ■ Design Features Performance SCREENING CALLS GUIDE FOR SCREENING CALLS U-line’s warranty does not cover customer education calls. It has been reported that as high as 50% of all service calls performed are customer education calls. The following guide has been developed to help screen calls on the most common customer education issues. It can be used by persons scheduling service calls. Questions to ask before scheduling a service call: CUSTOMER COMPLAINT The unit is not cold enough! • Are yo
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■ ■ SCREENING CALLS Design Features Performance CUSTOMER The ice cubes are sticking together! - U-CO29FF, CO2075FF and BI•2015 COMPLAINT Models Only • BI•2015 Model Only - Does the unit need to be defrosted? • Is the door sealing properly? This could cause the ice cubes to stick together. • Have you tried to shake the ice bucket? If the ice sits without being used, it will tend to stick together. Shaking the bucket will usually break apart the ice cubes. If the ice has been sitting for a lon
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■ ■ Design Features Performance SCREENING CALLS CUSTOMER COMPLAINT When I turn the unit on, all I get is water fill - CLR2060 Model Only • Check to be sure switch is in ice mode. •Once the unit is turned on, there will be a three minute water fill. This will assure that a fresh batch of water has filled the trough. If water flows more than three minutes a service call will be required. CUSTOMER COMPLAINT My ice does not come out in a perfect cube shape - CLR2060 Model Only • The manner in which
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■ ■ SCREENING CALLS Design Features Performance NOTES 16
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■ ■ Design Features Performance CO2075FF/2075RF & U-CO29FF MODELS COMPRESSOR/ELECTRICAL SPECIFICATIONS OVERLOAD PROTECTOR STARTING RELAY C S R RELAY COVER CAPACITOR UL183-3.1 COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground. Specifications EMU45HSC Start Winding Resistance: 5.60 OHMS EMU45HSC Run Winding Resistance: 6.70 OHMS 115 VOLT Ice Maker Heate
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■ ■ CO2075FF/2075RF & U-CO29FF MODELS Design Features Performance U-LINE FROST FREE REFRIGERATION SYSTEM Cooling Mode: • Bypass solenoid valve closed • Evaporator fan operating • Refrigerant flows through capillary tube • Normal vapor/compression cycle refrigeration •Drain heater off Defrost Mode: • Bypass solenoid valve open • Refrigerant flows through bypass system •Vapor flows from condenser to evaporator without a phase change • Drain heater on COMPRESSOR CONDENSER DRYER EVAPORATOR FLOW WH
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■ ■ Design Features Performance CO2075FF/2075RF & U-CO29FF MODELS TYPICAL FROST FREE AIRFLOW CONFIGURATION Air flow in at evaporator blade Air passes though fin tube evaporator Air flow out at evaporator outlet Condensate drains down past the evaporator, into drain pan, and into condensate pan through drain hose. The drain trough is warmed during defrost by contact with evaporator fins and drain heater attached to the drain pan. U-LINE1015 19
