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Rollator Cane and Brake Replacement
Assembly, Installation and Operating Instructions
SAFETY SUMMARY (CONTINUED)
SAVE THESE INSTRUCTIONS
INSTALLATION WARNINGS
NOTE: Check ALL parts for shipping damage. If shipping
SPRINT (65400) and SPARTAN (65420)
damage is noted, DO NOT use. Contact Carrier/Dealer for
further instruction. MODELS - The rollator height can ONLY be
adjusted where the push handle is textured
PART DESCRIPTION
(FIGURE 4).
NUMBER
After installation and BEFORE use, ensure
SPARTAN -
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B. Remove the phillips screw securing the EXIST- B. Align the mounting holes of the NEW hand brake with ING hand brake to the push handle. the mounting hole in the push handle. C. Pull the EXISTING hand brake off of the push C. Install the phillips screw through both mounting holes. handle. Securely tighten. NOTE: Remove clamps/hardware located at the end of D. Apply a thin coat of hair spray on the inside of the the NEW brake wire before performing the following steps. foam grip and on the push
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REMOVING/INSTALLING BRAKE WIRE - STEPS 1 AND 6 DISASSEMBLED ASSEMBLED Brake Cable Brake Cable Cable Adjuster Unit Brake Cable Adjuster Unit Cable Adjuster Wire Unit Locknut Brake Spring Brake Spring Wire Brake Clamp Cable Brake Adjuster Wire Unit Clamp Locknut Phillips Screw Phillips Screw Hole REMOVING/INSTALLING HAND BRAKE - STEPS 3 AND 4 REMOVING/INSTALLING (BEFORE 3/7/00) (BRAKE KITS ONLY) BRAKE CABLE - STEPS 2 AND 5 Hex Bolt BACK OF ROLLATOR Push Washer Mounting Handle Bracket Hook Tie Wrap
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C. Pull the EXISTING hand brake off of the push REPLACING SPARTAN CANES AND handle. BRAKES 2. Perform one (1) of the following: Preparing Spartan for Brake Replacement INSTALLING BRAKE KIT - Proceed to STEP 3. (FIGURE 2) INSTALLING CANE KIT - Remove the push handle. Perform the following: 1. Perform one (1) of the following: A. Rotate adjustment lever counterclockwise to INSTALLING BRAKE KIT (BEFORE 3/7/00) - Re- loosen. DO NOT remove. move EXISTING hand brake. B. Pull UP on the push handle to
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Replacing Spartan Brakes (FIGURE 4) Removing/Installing The Spartan Brake Pad Only (FIGURE 3) 1. Remove the brake pad. Refer to REMOVING/IN- STALLING THE SPARTAN BRAKE PADS in this pro- 1. Remove the tire. Perform the following as shown in cedure of the instruction sheet. DETAIL “A” of FIGURE 3: 2. Remove the plunger assembly. Perform the following: A. Remove the cap covers from both sides of the tire. A. Pry the plunger assembly out of the rollator leg B. Remove the screw and locknut that secur
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REMOVING/ REMOVING/SECURING THE INSTALLING THE BRAKE WIRE STOP PLUNGER - STEPS 3 AND 8 ASSEMBLY - STEPS 2 AND 9 Rear Frame Lip Plunger Flat Screwdriver Insert Brake Wire Stop Slot Slot Opening Flat Screwdriver Plunger Assembly DISASSEMBLING/ASSEMBLING THE PLUNGER REMOVING/INSERTING ASSEMBLY - STEPS 4 AND 7 THE BRAKE CABLE - STEPS 5-6 Brake Brake Cable Brake Rear Frame Plunger Slot Wire Slot Spring Wire Opening Stop Insert FIGURE 4 - REPLACING SPARTAN CANES AND BRAKES - REPLACING SPARTAN BRAKES A
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B. Remove the hand brake. INSTALLING BRAKE KIT (AFTER 3/8/00) - Install NEW hand brake. C. Turn the adjustment lever COUNTERCLOCK- WISE. A. Push the NEW hand brake onto the push handle. D. Insert push handles into side frames with the hand NOTE: If necessary , twist the hand brake while pushing to grip facing the back of the rollator. install on the push handle. 3. Perform one (1) of the following: B. Align the mounting holes of the NEW hand brake with INSTALLING BRAKE KIT (BEFORE 3/7/00) - the
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ADJUSTING SPRINT AND SPARTAN PUSH HANDLES (FIGURE 6) Cable Brake Handle Locknut NOTE: For the most comfortable position, make sure the Cable adjustment is performed while wearing the most frequently Screw Mechanism worn shoes. FIGURE 6 - ADJUSTING CABLE BRAKE HANDLE NOTE: COUNTERCLOCKWISE/CLOCKWISE di- rections are determined by standing behind the rollator (users position). Adjusting Cable Brake Handle (FIGURE 7) 1. Position the push handle so that when the user’s arm (Before 3/8/00) is down to
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Adjusting Cable Adjuster Unit - Wheel Adjusting Cable Adjuster Unit - Wheel Assembly - MODEL 65400 ONLY Assembly - MODEL 65420 ONLY (FIGURE 8) (FIGURE 9) NOTE: Adjusting the cable adjuster unit will increase/ NOTE: Adjusting the cable adjuster unit will increase/ decrease the cable brake pressure on the wheels. decrease the cable brake pressure on the wheels. NOTE: COUNTERCLOCKWISE/CLOCKWISE di- NOTE: COUNTERCLOCKWISE/CLOCKWISE di- rections are determined by standing behind the rections are det
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NOTE: If necessary , twist the hand brake while pushing to REPLACING STINGRAY AND install on the push handle. STARGAZER BRAKES (FIGURE 10) B. Push the back support into the push handle. NOTE: COUNTERCLOCKWISE/CLOCKWISE direc- C. Align the mounting holes of the NEW hand brake with tions are determined by standing beside the rollator. the mounting hole in the push handle. 1. Remove the EXISTING brake wire. Perform the fol- D. Install the phillips screw through both mounting holes. lowing: Tighten
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4. Perform one (1) of the following: ADJUSTING STINGRAY AND A. Acceptable tension - repeat STEPS 1 - 3 for op- STARGAZER HAND BRAKES posite side, if necessary. (FIGURE 10) B. Unacceptable tension - refer to ADJUSTING CASTER HOUSING in this procedure of the in- Adjusting Hand Brake struction sheet. NOTE: COUNTERCLOCKWISE/CLOCKWISE direc- 5. Refer to LOCKING/UNLOCKING/USING HAND tions are determined by standing behind the rollator (us- BRAKES in the Stingray/Stargazer instruction sheet ers positi
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Removing/Installing The Stingray Brake Tire Cap Pad (FIGURE 11) Cover Screw 1. Remove the tire. Perform the following as shown in DETAIL “A” of FIGURE 11: Locknut A. Remove the cap covers from both sides of the tire. Cap DETAIL “A” Cover B. Remove the screw and locknut that secure the tire to the rollator forks. C. Remove the tire. 2. Loosen the set screw securing the brake cable to the EXISTING brake pad assembly. 3. Remove the mounting screw and locknut that secures the EXISTING brake pad asse
