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Design for Manufacturing and Environment Document
XTM 5 Series
De-manufacturing
Instructions
Document Number: 480-2535-001
WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 1 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
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Design for Manufacturing and Environment Document 1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part #’s (not necessarily inclusive) XTM 5 series XTM 505, XTM 510, XTM 520, XTM 530; all revisions
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Design for Manufacturing and Environment Document 3.0 Instruction 3.1 -Remove labels Material removed (part Instruction visual Desc or P/N & material type) Labels Cert. label: 277-2813-001– Metalized poly-film; 1 ea. China RoHS label: 277-2722-001 – Poly-film; 1 ea. Remove labels Labels Warranty Void: 277-0230-001 – Poly- film; 1 ea. ODM Bar Code: 277-3821-001 - Poly- Remove labels film; 1 ea. Product UPC/Serial: 2
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Design for Manufacturing and Environment Document 3.2 –Remove back screws holding chassis top to chassis bottom and remove top cover. Material removed (part Instruction visual Desc or P/N & material type) Screws 200-4506-242 - Philips flat head; black; 3 ea. Remove screws; 3 ea.; back Chassis Top 212-3816-001- galvanized steel w/powder coat paint WatchGuard Technologies. Doc #480-2535-001 Rev
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Design for Manufacturing and Environment Document 3.3 –Depress memory tabs and remove memory. Material removed (part Instruction visual Desc or P/N & material type) Memory Module 114-3626-001 – 1GB DDR2 Memory Module, 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 5 of 21 Authorization and Revision History for this document is available in the WatchGuard ECO system
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Design for Manufacturing and Environment Document 3.4 – Unplug power supply cables from motherboard, cut all cable ties, remove power supply screws, and remove power supply. Material removed (part Instruction visual Desc or P/N & material type) Power Supply Remove screws, 2 Cut and remove 140-3822-001 – Power ea. supply, universal, 220W; 1 ea. Screws 203-7306-002 – screws, pan head; 2 ea. Unplug WatchGuard Technologies.
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Design for Manufacturing and Environment Document 3.5 – Remove screws from the power supply. Material removed (P/N Instruction visual & material type) Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. Remove screws; 2 ea. Screws Part of power supply, no WG part number– Philips flat-head; Steel/zinc; 1 ea. Bracket 212-3637-001; power supply bracket; 1 ea. Remove screws; 2 ea. Remove screws; 2 ea. Remove screws; 2 ea.; note one screw is h
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Design for Manufacturing and Environment Document 3.6 –Remove the top from the power supply, remove the cable tie and screw inside the power supply, and remove fan from the power supply. Material removed (P/N Instruction visual & material type) Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. Remove top Screws Part of power supply, no WatchGuard part number – Philips pan-head; Steel/zinc; 1 ea. Remove screw and cable tie W
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Design for Manufacturing and Environment Document 3.7 – Remove labeling from the top lid and the bottom of the power supply. Material removed (P/N Instruction visual & material type) Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 9 of 21 Authorization and Revision History for this document is available
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Design for Manufacturing and Environment Document 3.8 – Disengage heatsink clamps and remove heatsink from motherboard. Material removed (P/N Instruction visual & material type) Heatsink 52-3170-001 - heatsink, 42 x 42 x 30 mm; 1 ea. Disengage WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 10 of 21 Authorization and Revision History for this documen
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Design for Manufacturing and Environment Document 3.9 – Pull back clamp and remove battery. Material removed (P/N Instruction visual & material type) Battery 412-2468-001 – battery, CR2032; 1 ea Remove WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 11 of 21 Authorization and Revision History for this document is available in the WatchGuard ECO system
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Design for Manufacturing and Environment Document 3.10 – Remove fan screws from back of chassis. Material removed (P/N Instruction visual & material type) Screws 200-4506-242 – screws, black, 12 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea 3.11– Remove screws from fan duct and remove fan duct. Material removed (P/N Instruction visual & material type) Fan duct 212-3544-001 – fan duct;1 ea. Screws 203-7306-002 – screws, pan he
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Design for Manufacturing and Environment Document 3.12 – Cut cable ties for fans, unplug fans from motherboard, and remove fans. Material removed (P/N Instruction visual & material type) Chassis Fan 145-3599-015 – Fan, Unplug chassis, 12V, w/15 cm cable; 1 ea. Cut cable ties Chassis Fan 145-3599-010 – Fan, chassis, 12V, w/10 cm cable; 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev.
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Design for Manufacturing and Environment Document 3.13 – Unscrew screws from heatsink and remove heatsink from motherboard. Note that screws cannot be removed from the heatsink itself. Material removed (P/N Instruction visual & material type) Heatsink 152-3139-001 – Heatsink, CPU, alum, with screws and springs, 1 ea. Unscrew WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 14 of 21 Authoriza
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Design for Manufacturing and Environment Document 3.14 – Unlatch CPU from motherboard and remove CPU. Material removed (P/N Instruction visual & material type) CPU 113-3552-001 – CPU, Celeron 440, 2.0GHz, 1 ea. Unlatch WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 15 of 21 Authorization and Revision History for this document is available in the WatchGuard ECO system
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Design for Manufacturing and Environment Document 3.15 – Unplug LCD cable from LCD circuit board and motherboard. Unplug rocker switch cable from motherboard. Remove LCM cable. Material removed (P/N Instruction visual & material type) LCD cable assembly 148-3691-002 – LCD cable assembly, 24 pin to 24 pin; 1 ea. Power switch assembly 175-3596-001 – power Unplug switch assembly; 1 ea. Remove Unplug Unplug WatchGuard Technologies.
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Design for Manufacturing and Environment Document 3.16 – Cut cable tie attaching power switch cable to chassis. Material removed (P/N Instruction visual & material type) Power switch assembly 175-3596-001 – power switch assembly; 1 ea. 3.17 – Slide the compact flash card out of the slot and remove. Material removed (P/N Instruction visual & material type) Compact Flash card 121-0554-010 – Compact Flash, 1GB; 1 ea. WatchGuard
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Design for Manufacturing and Environment Document 3.18 – Remove screws attaching the motherboard to the chassis and the Cavium card to the chassis. Material removed (P/N Instruction visual & material type) Screws 203-7306-002 – screws, pan head; 10 ea. Motherboard 299-3810-002 – PCBA, motherboard, 1 ea. Cavium card 299-3805-605 – PCBA, Remove Cavium card, CN 1605; 1 ea. screws, qty 6 Remove screws, qty 4 Wa
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Design for Manufacturing and Environment Document 3.19 – Unplug the Ethernet ports on the motherboard from the chassis and unplug the Cavium card from the motherboard. Remove the motherboard and the Cavium card. Material removed (P/N Instruction visual & material type) Motherboard 299-3810-002 – PCBA, motherboard, 1 ea. Cavium card 299-3805-605 – PCBA, Unplug Cavium card, CN 1605; 1 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea Unplug 3.20 –
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Design for Manufacturing and Environment Document 3.21 – Use a flat-head screwdriver to disengage the power switch assembly from the chassis. Remove the power switch assembly. Material removed (P/N Instruction visual & material type) Power switch assembly 175-3596-001 – power switch assembly; 1 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea WatchGuard Technologies.
