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6300/6310 Treadmill Electronics Repair Manual
Version 2; Date: 11-11-04
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6300/6310 Treadmill Electronics Repair Manual The 6300/6310 Treadmill Electronics Repair Manual is designed to be a quick, easy troubleshooting guide for technicians in the field. If you have questions or comments, please write to Bob Baumgartner at bob@sportsartamerica.com. Version 1 Date: 05-01-03 Version 2 Date: 11-11-04 – Reformatted, corrected, updated for changes to the emergency stop knob and thermal fuse. 00
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6300/6310 Treadmill Electronics Repair Manual - Contents Contents 6300 Introduction – 6300 Treadmill Features 6300 – INTRODUCTION.01 – 6300 Treadmill Specifications at a Glance 6300 – INTRODUCTION.02 – 6300 Treadmill Control Area 6300 – INTRODUCTION.03 – 6300 Display Windows 6300 – INTRODUCTION.04 – 6300 Display Keys 6300 – INTRODUCTION.05 – 6300 Display Unit Feedback LEDs 6300 – INTRODUCTION.06 – Operating the 6300 Treadmill: Start Up 6300 – INTRODUCTION.07 – Operating the 6300 Tre
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6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Operation – Explains 6300/6310 Operation in General OPERATION.01 – 6300/6310 Power/Signal Diagram OPERATION.02 – 6300/6310 Power/Signal Flow Explanation OPERATION.03 – 6300/6310 Motor Compartment Components 6300/6310 Display – Includes 6300/6310 Display Wiring, LEDs, Test Procedures DISPLAY.01 – 6300/6310 Display Board Wire Connection Diagram DISPLAY.02 – 6300/6310
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6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Drive Motor System Operation MOTOR.01 – 6300/6310 Motor System Operation MOTOR.02 – 6300/6310 Voltage to Motor – Test Configuration MOTOR.03 – 6300/6310 Voltage to Motor – Test Procedure, Test Results MOTOR.04 – 6300/6310 Motor Circuit and OHM Test Configuration, Procedure MOTOR.05 – 6300/6310 Transformer Test Configuration MOTOR.06 – 6300/6310 Transformer Test Procedure, Results MOTOR.07 – 6300
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6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) 6300/6310 Heart Rate System HR.01 – Heart Touch Rate (HTR) Operation HR.02 – POLAR Heart Rate (HR) Operation HR.03 – HTR Board LED Operation, LED Indicator Definitions HR.04 – Possible Malfunctions, Troubleshooting HR.05 – HTR Cable/Handlebar Test Procedure 6300/6310 Troubleshooting ERR1.01 – ERR 1 – Motor Movement ERR1.02 – Troubleshooting: ERR1 Motor Movement ERR1.03 – ERR 1 – No Motor Movement ERR
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6300/6310 Treadmill Electronics Repair Manual - Contents Contents (Continued) Testing Components Unique to 6300/6310 Treadmills FILTER.01 – EMI Filter FILTER.02 – EMI Filter Test THERMAL FUSE.01 – Thermal Fuse Placement THERMAL FUSE.02 – Thermal Fuse Operation THERMAL FUSE.03 – Thermal Fuse Troubleshooting EMERGENCY STOP.01 – Emergency Stop Signal Diagram, Emergency Stop Knob Operation EMERGENCY STOP.02 – Emergency Stop Knob Troubleshooting, Emergency Stop Knob Test Configuration E
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Introduction – 6300 Treadmill Features 6300 – INTRODUCTION.01 – 6300 Model Treadmill Specifications at a Glance 6300 – INTRODUCTION.02 – 6300 Treadmill Control Area 6300 – INTRODUCTION.03 – 6300 Display Windows 6300 – INTRODUCTION.04 – 6300 Display Keys 6300 – INTRODUCTION.05 – 6300 Display Unit Feedback LEDs 6300 – INTRODUCTION.06 – Operating the 6300 Treadmill: Start Up 6300 – INTRODUCTION.07 – Operating the 6300
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Treadmill Specifications at a Glance Function Description Operation Modes Originally had only manual mode and no exercise programs. Exercise programs added July 2003. Program time added Jan. 2004 Heart Rate (HR) Function POLAR transmitter and heart touch rate (HTR) readings Heart Rate Control (HRC) Heart rate target values: 65%; 72.5%; 80%, Sept. 2003 1.Distance / Incline (Board revised Feb. 2003 because incline
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Treadmill Control Area Note: Picture shows old type HTR grips. As of Display Sept. 2004, HTR grips had Emergency Stop Knob two, rather than (prior to Sept. 2004) four, contact plates. Keypad HTR Grip (left) HTR Grip (right) 6300 INTRO.02
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Windows 65% Target Heart Rate Window 80% Target Heart Rate Window Shows 65% target heart rate Shows 80% target heart rate HEART RATE Window 72.5% Target Heart Rate Window Shows actual heart rate Shows 72.5% target heart SPEED & METS Window SPEED: Shows treadmill speed when indicator is lit. METS: Shows Metabolic Equivalency Table (METS) when indicator is lit. TIME & PACE Window DISTANC
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Keys Key EMERGENCY STOP Knob Press to change mo des: Distance/Incline; Press to stop in an Calories/Cal/Hr; Time/Pace; Speed/METS emergency. Twist to reset. Workout settings will be cleared. Key (Prior to Sept. 2004) Press to confirm your choice . INCLINE< ▲>/< ▼> Key SPEED< ▲>/< ▼> Keys Press INCLINE < ▲> to Press < ▲> to increase or < ▼> increase incline. Press < ▼> to decre
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction 6300 Display Unit Feedback LEDs Note: This picture shows an old display without exercise programs. Programs were added May 2004. Motor Overheat LED Lights to indicate that the motor is too hot. Inspect the motor. 6300 INTRO.05
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Start Up Quick Start: Turn on the On/Off switch. On/Off Switch LED lights up. Display lights up. “6300” scrolls across the lower windows. Press Speed < ▲> key. Start with Personalized Settings 1. Start Up: Turn on the On/Off switch. On/Off Switch LED lights up. Display lights up. “6300” scrolls across the lower windows. Press any key except Speed < ▲> key. 2. Age Setting: Age LED ligh
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Manual Mode Manual Operation: Manual mode is the default for this product. Manual LED lights up. Press other keys to directly operate the unit. Speed: Press Speed <▲> key to increase speed. Speed window shows increasing speed value. Press Speed <▼> key to decrease speed. Speed window shows decreasing speed value. Speed measurement units are determined by the IC. Pressing keys will not ch
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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction Operating the 6300 Treadmill: Stop Functions STOP/PAUSE Key Pause function: Press the STOP/Pause key once. Display beeps once. Values such as calories remain on display. SPEED/METS window flashes “0.0”. Press speed up to resume your workout. Display beeps once. Values such as calories are retained. Clear function: Hold the STOP/Pause key for three seconds. Display beeps once. All values clear. Unit reverts to start
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6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Introduction – 6310 Treadmill Features 6310 – INTRODUCTION.01 – 6310 Treadmill Specifications at a Glance 6310 – INTRODUCTION.02 – 6310 Display Windows 6310 – INTRODUCTION.03 – 6310 Display Keys 6310 – INTRODUCTION.04 – 6310 Display Unit Feedback LED 6310 – INTRODUCTION.05 – Operating the 6310 Treadmill: Start Up 6310 – INTRODUCTION.06 – Operating the 6310 Treadmill: Manual Operation 6310 – INTRODUCTION.07 – Operati
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6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Treadmill Specifications at a Glance Function Description Operation Modes Manual; Programs: college track, climber’s trek, bay run, river run; Interval 1:1; Interval 1:2. Programs originally had a set 30-minute length; Time settings were added Jan. 2004. Heart Rate (HR) Function POLAR transmitter and heart touch rate (HTR) Heart Rate Control (HRC) Heart rate target values: 65%; 72.5%; 80% Display – Dot Matrix 30
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6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Display Windows 80% Target Heart Rate Window 65% Target Heart Rate Window Shows 80% target heart rate Shows 65% target heart rate HEART RATE Window 72.5% Target Heart Rate Window Shows actual heart rate Shows 72.5% target heart rate Dot Matrix “Main” Window SPEED & METS Window Shows scrolling messages SPEED: Shows speed when indicator is lit. METS: Shows Metabolic Equivalency Table (METS) when
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6300/6310 Treadmill Electronics Repair Manual – 6310 Introduction 6310 Display Keys Key Press to select programs. Key Press to change modes: Distance/Incline; Calories/Cal/Hr; Time/Pace; Speed/METS EMERGENCY STOP Key Press to stop in an emergency; Twist to reset. Workout settings will Key be cleared. (Removed Sept. 2004) Press to confirm your selection. INCLINE< ▲>/< ▼> Keys SPEED< ▲>/< ▼> Keys Press INCLINE< ▲> to Press < ▲> to increase or
