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Revised 1-11-07 OWNER’S MANUAL
5.25 MOTORIZED TREADMILL
USER WEIGHT LIMITATION: 275lbs. (124 kgs.)
SERIAL NUMBER (found on frame):
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www.smoothfitness.com 2 PRECAUTIONS For future service or related questions: Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your treadmill. Name: ______________________________ Phone Number: ___________________ Receipt: ______________________ Precautions: WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and information before operating the
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www.smoothfitness.com 3 POWER REQUIREMENTS Power Requirements: IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN. This treadmill can be seriously damaged by sudden voltage ch
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www.smoothfitness.com 4 Before You Begin Open the boxes: Open the boxes of your new equipment. Inventory all parts included in the boxes, and compare them to the Supplied Components and Supplied Hardware lists on pages 5-6 for a full count of the parts included. If you are missing any parts or have any questions contact us directly at 888-800-1167 *Assembly instructions begin on page 10. Gather your tools: Before you begin, make sure that you have gathered all the necessar
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www.smoothfitness.com 5 Supplied Components This list identifies the major components you will use to assemble this product. Component A, B, and C are already partially assembled No. Description Qty. A Main Frame Assembly 1 A B Front handlebar 1 C Side handle bar 2 108 Water Bottle Holder 2 207 Handle Bar Cover - LL 1 208 Handle Bar Cover - LR 1 C 108 209 Handle Bar Cover - RL 1 B 210 Handle Bar Cover - RR 1 302 Upright Base Cover - LL 1 303 Upright Base Cover - LR 1 2
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www.smoothfitness.com 6 Supplied Hardware This list identifies the hardware you will use to assemble the product. To help distinguish between the various types of screws and bolts, use the scale below to measure them and compare them to the sizes listed. No. Description Qty. 802 27 802 M4×15 Screw 805 810 811 805 2 M8×45 Bolt 810 M8×18 Bolt 8 811 M8×52 Bolt 2 812 845 812 #8 Washer 12 845 M8×75 Bolt 2 Screw driver A 1 A B C B Allen key 1 C Allen Wrench 1 D Safety Key 1
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www.smoothfitness.com 7 Complete Parts List Description Qty. Order No. Complete Computer Console Components 100 101 Overlay 1 5.25-101 102 Computer PC Board 1 5.25-102 103 Console Plate 1 5.25-103 104 Console Housing – Upper 1 5.25-104 105 Console Housing – Bottom 1 5.25-105 106 Safety Key Base 1 5.25-106 107 Safety Key 1 5.25-107 108 Water Bottle Holder 2 5.25-108 109 Hand Pulse Wire – Upper 2 5.25-109 110 Plastic Fixing Insert 8 5.25-110 111 Hand Pulse Wire – Lower 2
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www.smoothfitness.com 8 COMPLETE PARTS LIST cont. Description Qty. Order No. Complete Base Frame Components 400 401 Base Frame 1 5.25-401 402 Rubber Cushion 2 5.25-402 403 Rubber Cushion 2 5.25-403 404 Power Switch Plate Base 1 5.25-404 405 Power Switch Plate Cover 1 5.25-405 406 Power Switch Plate 1 5.25-406 407 Power Breaker 1 5.25-407 408 Power Switch 1 5.25-408 409 Front Caster 2 5.25-409 410 Cushion 2 5.25-410 411 Foot Locker 1 5.25-411
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www.smoothfitness.com 9 COMPLETE PARTS LIST cont. No. Description Qty. Order No. Complete Deck Frame Components 700 701 Deck Frame 1 5.25-701 702 Front Roller Shaft 1 5.25-702 703 Front Roller Tube 1 5.25-703 704 Rear Roller Shaft 1 5.25-704 705 Rear Roller Tube 1 5.25-705 706 Running Deck Support Tube 2 5.25-706 707 Cushion Pad 6 5.25-707 Complete Hardware PACK 800 801 M3.5×16 Screw 8 5.25-801 802 M4×15 Screw 49 5.25-802 803
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www.smoothfitness.com 10 COMPLETE PARTS LIST cont. No. Description Qty. Order No. 830 M8×48 Screw 1 5.25-830 831 M8×85 Screw 1 5.25-831 832 26×8.5×3 Washer 2 5.25-832 833 25 Rubber Cushion 1 5.25-833 834 M8×30 Bolt 4 5.25-834 835 M5×14 Screw 4 5.25-835 836 M4×19 Screw 16 5.25-836 837 M3×8 Screw 2 5.25-837 838 M8×23 Screw 6 5.25-838 839 M6×45 Bolt 3 5.25-839 840 #6 Washer 3 5.25-840 841 M10×33 Bolt 1 5.25-841 842 M10×56 Bolt 2 5.25-842 843
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www.smoothfitness.com 11 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 101 801 102 801 111 103 108 104 106 107 110 803 105 802
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www.smoothfitness.com 12 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 805 203 845 805 217 845 203 206 812 812 201 217 806 804 207 211 808 802 808 210 806 205 802 212 209 807 208 802 802 213 802 804 213 202 807 812 204 810 204 812 216 810
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www.smoothfitness.com 13 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 308 307 309 807 307 807 301 301 302 110 303 304 802 110 802 305 802 306 306
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www.smoothfitness.com 14 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 812 810 811 812 814 812 409 810 813 406 837 816 815 812 811 408 416 407 405 812 404 815 849 809 409 814 415 403 825 414 843 402 844 401 412 802 411 413 818 410 802 410 403 802 402 802
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www.smoothfitness.com 15 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 823 501 825 833 812 832 826 825 817 824 503 502 832 505 831 820 507 818 508 827 828 829 830 507 513 848 506 509 818 819 829 816 819 828 514 511 507 815 504 821 515 513 507 512 818 516 510 812 821 814 514 820 834 802 515 812 834 517 518 802 802
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www.smoothfitness.com 16 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 602 604 602 835 605 835 601 836 836 606 836 838 606 836 846 606 836 838 838 606 846 838 603 847 607
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www.smoothfitness.com 17 PARTS DIAGRAM MOST OF THE PARTS SHOWN HERE HAVE ALREADY BEEN PRE-ASSEMBLED. 702 703 704 705 840 839 818 841 707 848 828 840 701 839 828 818 842 828 706 842
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www.smoothfitness.com 18 ASSEMBLY STEP 1: Unpacking and Inventory P.5 Components NOTE: FOR SAFER AND EASIER TRANSPORTATION DO NOT REMOVE THE PLASTIC Hardware and RETAINING STRAPS UNTILL THE UNIT IS IN THE AREA OF ASSEMBLY P.6 tools Remove the treadmill and all the components and hardware from the box. Check the quantities of all components and hardware with the component and hardware lists on pages 5-6
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www.smoothfitness.com 19 ASSEMBLY STEP 2: Assemble Upright Frame NOTE: Make sure all wires are recessed into the frame. DO NOT trap or pinch (Hand tighten bolts until last step) A) Raise the Left and right uprights (301 x 2) B) Secure the left upright (301) with two 8x18mm Allen bolts (810) 811 X2 and two # 8 washers through the front side of the base frame. Hand tighten. 810 X4 C) Secure the right upright (301) with two 8x18mm Allen bolts (810) and two # 8 wa
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www.smoothfitness.com 20 ASSEMBLY STEP 3: Assemble Front Handle Bar Note: Only hand tighten bolts until last step A) Place the front handle bar (201) on top of the left and right uprights (301). 805 X2 B) Secure left side with one #8 washer (812) and one M8x45mm Allen bolt (805) in the forward most hole 812 C) Secure right side with one #8 washer (812) and one M8x45mm Allen bolt (805) X2 in the forward most hole D) Connect contact pulse wire (217) and wire (111) on