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OWNER’S
MANUAL
This manual contains important 824–001
warnings and information.
Rev D
READ AND RETAIN FOR REFERENCE
Supercedes Rev. C
HYDRA-CLEAN 2000, 2800
Pressure Washers
Hydra-clean 2000
824–006 Series A
2000 psi (138 bar) Operating Pressure
2400 psi (165 bar) Maximum Working Pressure
Hydra-clean 2800
824–007, Series A
2800 psi (193 bar) Operating Pressure
3200 psi (225 bar) Maximum Working Pressure
Model 824–006
The SHERWIN–WILLIAMS COMPANY, 101 PROSPECT AVENUE, CLEVELAND, OHIO 441
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Warning Symbol Table of Contents WARNING Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 This symbol alerts you to the possibility of serious Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 injury or death if you do not follow the instructions. Troubleshooting . . . . . . . . . . . . . . . . . .
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WARNING WARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury, even death, due to splashing in eyes, ingestion or bodily contamination. Know specific hazards of fluid being used. Store hazardous fluids in approved containers. Dispose of hazardous fluids per local, state and national guidelines. Wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid manufac- turer. FUEL HAZARD The fuel used in this unit is combustible and when
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Installation Typical Installation – Pressure Washer HOSE RACK SPRAY GUN SPRAY HOSE INLET WATER HIGH PRESSURE CONNECTION HOSE CONNECTION 3/4” GARDEN HOSE Fig. 1 Check for Shipping Damage Connect to Water Supply Check the unit for any damage that may have occurred in CAUTION shipping. Notify the carrier immediately if there is any damage. Before attaching to the water supply, check your local plumbing code regarding cross–connection Set Up to the water supply. If required, a backflow prevent
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Operation Pressure Relief Procedure Startup Always use this start–up procedure to ensure that the WARNING unit is started safely and properly. INJECTION HAZARD The system pressure must be manually relieved to prevent the system from 1. Check oil levels: spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, NOTE: All units are equipped with a low-oil sensor that splashing fluid, or moving parts, follow the Pres- shuts the engine off if the oil level falls belo
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Operation 4. Trigger the gun until water sprays from the tip 6. Start the engine. indicating that the air is purged from the system. NOTE: For easier starting, have one person start the pressure washer while another person triggers 5. Open the fuel shutoff valve. Be sure the spark plug the spray gun. ignition cable is pushed firmly onto the spark plug. Put the switch in the “on” position and put the If the engine is cold, completely close the engine throttle in the “run” position. choke. Grasp t
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Operation Trigger Safety Latch Installing and Changing Spray Tips WARNING WARNING To reduce the risk of serious bodily injury, including fluid injection or splashing in the eyes or onto the To reduce the risk of serious bodily injury, including skin, use extreme caution when changing spray fluid injection, splashing in the eyes or on the skin, tips. always follow the procedure below. always engage the trigger safety latch whenever spraying stops, even for a moment.In the engaged 1. Follow the Pr
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Operation Shutdown, Flushing and Storage WARNING NOTE: An anti–freeze flush kit 802–327 is available to To reduce the risk of serious bodily injury, including make flushing easier. fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the CAUTION Pressure Relief Procedure on page 5 before proceeding. If water does freeze in the pressure washer, thaw it in a warm room before trying to start it. Do not pour hot water on or into the pump; it may crack the
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Troubleshooting WARNING To reduce the risk of serious injury, including fluid injection and splashing in the eyes, or on the skin, always follow Pressure Relief Procedure on page 5 before proceeding. Problem Cause Solution Engine will not start No gasoline in fuel tank or carburetor. Fill the tank with gasoline, open fuel shut off valve. or is hard to start Check fuel line and carburetor. Low oil. Add to proper level. Start/Stop switch in Stop position. Move switch to start position. Water in ga
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Problem Cause Solution Frequent or prema- Scored, damaged or worn plungers. Install new plungers. See PUMP SERVICE, page 13. ture failure of the packings Abrasive material in the fluid being Install proper filtration on pump inlet plumbing. pumped. Inlet water temperature too high. Check water temperature; may not exceed 160F(70C). Overpressurizing pump. Do not modify any factory–set adjustments. See EQUIPMENT MISUSE HAZARD on page 3. Excessive pressure due to partially Clean or replace tip. S
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804–544 Pump Service 2. Carefully separate the manifold from the WARNING crankcase. NOTE: It may be necessary to tap the manifold To reduce the risk of serious bodily injury, including lightly with a soft mallet to loosen. fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning on page 5 CAUTION before proceeding. Keep the manifold properly aligned with the ce- ramic plungers when removing to avoid damage to the plun
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804–544 Pump Service 6. Lightly grease the retaining screw and the outer Servicing the V-Packings end of the plunger. Place the washer, o–ring and NOTE: There are two types of packing kits: one is backup ring around the screw and install the nut packings only, the other includes the through the plunger. Torque to 11 ft–lb (15 Nm). packings, rings and retainers. 1. Remove the manifold as outlined in the Pumping NOTE: If you plan to replace the packings, refer to Section. Servicing the V–Packings
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804–559 Pump Service 2. Carefully separate the manifold from the WARNING crankcase. NOTE: It may be necessary to tap the manifold To reduce the risk of serious bodily injury, including lightly with a soft mallet to loosen. fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning on page 5 CAUTION before proceeding. Keep the manifold properly aligned with the ce- ramic plungers when removing to avoid damage to the plun
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804–559 Pump Service 6. Lightly grease the retaining screw and the outer Servicing the V-Packings end of the plunger. Place the washer, o–ring and NOTE: There are two types of packing kits: one is backup ring around the screw and install the nut packings only, the other includes the through the plunger. Torque to 14.4 ft–lb (19.5 packings, rings and retainers. Nm). 1. Remove the manifold as outlined in the Pumping Section. NOTE: If you plan to replace the packings, refer to Servicing the V–Pack
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Accessories Water Sandblasting Kit 800–120 Anti–freeze Flush Kit 802–327 For abrasive cleaning of stubborn dirt and paint. For flushing system with 50% anti-freeze solution prior Requires a spray tip which is not included in kit (1535 to transporting or storing pressure washer in below uses 805–325, 2030 uses 805–313, 2540 uses freezing temperatures. 805–321, and 3040 uses 805–317). Technical Data Model 824–006 Model 824–007 Engine 5.5 HP Honda OHV 9 HP Honda OHV (4 cycle, air cooled) Gasoline T
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Hydra-Clean 2000 Pressure Washer – Parts Model 824–006, Series A 37 34 1 53 56 39 41 38 4 51 47 59 44 54 45 59 4 33 55 6 5 3 25,26,27,46,57 4 24 13 4 10 8 9 7 49 28 6 23 48 40 16 12 16 11 22 15 14 6 21 8 20 04999A 19 32 17 18 31 30 Apply sealant to threads Supplied with pump Supplied with engine 04999 29 824–001
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Hydra-Clean 2000 Pressure Washer – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 824–006, Series A Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 802–264 ENGINE, 5.5 hp 1 32 800–392 GUN & WAND ASSEMBLY1 3 804–510 HANDLE, lift 1 (includes 32a – 32f), 4 804–533 SCREW, cap, flange, 5/16–18 6 32a 801–569 QUICK COUPLER, female 3/8 1 5 804–523 WASHER, handle 2 32b 801–009 QUICK COUPLER, female 1/4 1 6 111–040 NUT, Lock 5/16–18 14 32c 801–134 WAND, 32” 1 7 101–54
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Hydra-Clean 2800G Pressure Washer – Parts Model 824–007, Series A 1 37 34 39 38 44 41 56 4 57 50 59 51 58 59 4 45 58 31 33 6 46 5 3 24 25,26,27,28,42, 16 13 4 10 8 9 7 41 48 6 47 23 40 16 22 12 16 11 15 14 6 21 8 32 20 19 17 18 30 31 Apply sealant to threads Supplied with pump Supplied with engine 29 824–001
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Hydra-Clean 2800G Pressure Washer – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 824–007, Series A Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 803–900 ENGINE, 9 hp 1 31 801–568 QUICK COUPLER, Male 3/8 1 3 804–510 HANDLE, lift 1 32 800–392 GUN & WAND ASSEMBLY 1 4 110–837 SCREW, cap, flange, 5/16–18 6 (includes 32a – 32f), Model 1535 5 804–523 WASHER, handle 2 32a 801–569 QUICK COUPLER, Female 3/8 1 6 111–040 NUT, Lock 5/16–18 14 32b 801–009 QUICK COUPLE
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Pump Assembly – Parts Model 804–544 33 34 35 36 32 25 37 30 31 16 23 28 29 26 15 27 14 24 17 13 22 12 5 1 21 11 59 10 58 49 50 57 20 19 3 18 4 8 2 9 6 56 55 7 2 17 54 15 16 51 53 52 05001 824–001
