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MODEL 6500 DPG, ITEM # 165930
Diesel Portable Generator
Pr o v e n Pe r f o r ma n c e
M165930A
OWNER’S MANUAL
00308
6500 DPG
Shown with Optional Wheel Kit (Item # 165916)
Any Questions, Comments, or Problems?
Call Customer Service at 1-800-270-0810
Hours: Monday - Friday 7:00 AM to 5:30 PM CST
Saturday 7:30 AM to 11:30 AM CST
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THANK YOU Thank you for purchasing a NorthStar Diesel Series Generator. Your machine is designed for long life, dependability, and the top performance you demand. Please take time now to read through this manual so you can better understand the machine’s operation, maintenance and safety precautions. Everyone who operates this generator must read and understand this manual. The time you take now will prolong your generator’s life and prepare you for its safe operation. Enjoy the exceptiona
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SPECIFICATIONS Item Number 165930 Maximum Output 6500 Watts (W) Continuous Output 6120 Watts (W) Voltage 120 / 240 Volt (V) Phase Single phase (4-wire) Frequency 58.0-63.0 Hertz (Hz) Power Factor 1.0 p.f. Engine 10 HP Yanmar L100AE-DEG Engine Speed 3480-3720 RPM Fuel Type Diesel Fuel Capacity 6.5 gallons (24.6 L) Oil Capacity 1.76 US quarts (1.65 L) Starting Method Electric / Recoil 120V Receptacle 20 Amp (A) Duplex GFCI (NEMA 5-20R) 30 Amp (A) Twistlock (NEMA L5-30R) 120/240V Receptacle 30 Amp
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MACHINE COMPONENT IDENTIFICATION 00309 Figure 1 (Ref. 1-11) Ref. Description Ref. Description 1 Gas Cap with Gauge 9 Air Cleaner Housing 2 6.5 Gallon Fuel Tank 10 Muffler 3 Operation Instructions 11 Decompression Lever 4 Control Panel 12 Warning Decals 5 Oil Filter Access Cover 13 Ignition Fuse 6 Oil Drain Plug 14 Isolation Mounts 7 Oil Fill and Dip Stick 15 Battery Box and Battery 8 Recoil Hand
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machine to “walk” which is common in most engine GENERATOR FEATURES powered equipment. If the mounts appear damaged, replace with factory approved parts. Reference 1 - Gas Cap with Gauge. The gas Reference 15 -Battery Box and Battery. The cap is extra large, creating a large hole for refilling battery is located inside the battery box and is and a comfortable grip. You can always monitor the intended for starting the engine. fuel level without removing the cap by using the Reference 16 - G
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The reset button must be pushed to reset the INTRODUCTION receptacle. Reference 20 - 120 Volt-30 Amp Twistlock Before starting your generator, thoroughly study Receptacle. The control panel is equipped with the instructions and cautions in this manual to one NEMA L5-30R receptacle. This receptacle assure you are fully acquainted with the operation accepts only NEMA L5-30P plugs, one of which is of all components of this generator. Proper shipped with the generator. preparation, o
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WARNING This generator is equipped WARNING Check fuel system on a with a grounding screw located on the rear of the regular basis. Look for signs of leaks, deterioration, generator for your protection. Always complete the chafed or spongy fuel hose, loose or missing fuel grounding path from the generator to a copper hose clamps, damaged fuel tank or a defective fuel pipe/rod that is driven into moist earth, to prevent shut-off valve. Correct any defects before operation. electrical shock. ALW
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contaminants. Over time the effectiveness of the 1/4 700 9-15 12-23 22-32 insulation is eliminated and a dead short can result. 1/3 875 11-18 14-29 26-35 Always compare the generator nameplate data 1/2 1175 15-25 20-40 NA with that of the equipment to be used to ensure that 1 1925 24-40 32-64 NA watts, volts, amperage, and frequency requirements 1 1/2 2400 30-50 40-80 NA are suitable for operating equipment. The wattage 2 2900 36-60 48-96 NA listed on the equipment nameplate is its rated 3 4075
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40 9600 30’ 15’ 10’ * Submersible Pump (1/2 HP) 1500 (a) 50 12000 15’ * * * Sump Pump 600 (a) Table Saw (10”) 2000 (a) *Not recommended Television 500 CAUTION: Equipment damage can result from Toaster 1000 the low voltage caused by using an extension cord Vacuum cleaner 250 with a small wire size. VCR 70 Water Heater 3000 Use this chart to estimate the total load on your Weed Trimmer 500 generator. (a) Hard-starting motors require 3 to 5 times the For Determining Generator Load Requirements ra
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so could result in damage to equipment plugged wait 15 seconds before attempting to start into the unit and possible injury to the individual. again. All engines have a tendency to slow down when 5. If the engine will not start consult the trouble a load is applied. When the electrical load is shooting table (page 10). connected to the generator, the engine is more heavily loaded, and as a result the speed drops MANUAL START OF ENGINE slightly. This slight decrease in speed, together wi
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generator base. Use a deflector (piece of cardboard 6: Allow fuel to drip from the fuel line into a or paper) to direct the oil down the hole. small container. 7. Reattach the fuel line to the fuel injector. GENERATOR CARE The generator is a two pole, 3600 RPM, 60 Hz, WARNING, Stand-by Operation brushless, revolving field and synchronous type with If your generator is to be used as a standby one sealed radial roller bearing. The generator electric power sourc
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TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will not start. a) Low oil level. a) Fill crankcase to proper oil b) Air in the line. level. b) Bleed the air from the fuel c) Out of fuel. line. d) Battery is defective. (see page 9) e) Fuel Filter clogged. c) Fill fuel tank. f) Fuel shut off valve is in the OFF d) Charge or replace battery. position. e) Replace fuel filter. f) Turn the valve to the ON position. Voltage too low. a) Engine speed too slow. a)
