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ORCA-IV Image Transfer Laminator Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantabil- ity for any particular use. GBC Pro-Tech reserves the right to make changes to thi

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ORCA-IV Image Transfer Laminator Operation Manual 7DEOHRI&RQWHQWV 6HFWLRQ6DIHW\ Caution/Warning Label Locations.................................................................................... 1-5 6HFWLRQ,QVWDOODWLRQ Preinstallation Checklist...............................................................

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ORCA-IV Image Transfer Laminator Operation Manual 6HFWLRQ0DLQWHQDQFHDQG7URXEOHVKRRWLQJ Cleaning .......................................................................................................................... 4-1 Lubrication ....................................................................................................................... 4-3 Adjusting the Kick Cable.............................................................

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ORCA-IV Image Transfer Laminator Operation Manual Safety The GBC Pro-Tech ORCA-IV is a powerful machine 6HFWLRQ6DIHW\ that is designed for vinyl transfer and over-lamination. The forces required to accomplish these tasks are very large. DO NOT ATTEMPT TO OPERATE YOUR ORCA-IV IMAGE TRANSFER LAMINATOR The air-cylinder system used to provide downward UNTIL YOU HAVE READ THIS SECTION pressure on the top roll is capable of producing forces CAREFULLY! greater than 1000 pounds (454kg). Thi

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OP OP E E E E ST ST CY CY G G G G N N E E R R R R U U U U ' ' ' ' D D D D G G T T T T E E E E R R R R R R R R R R A A A A P P P P O O O O E E T T T T S S S S 1 M M POWER % 100 90 807060 5040 302010 % 100 9080 706050 4030 2010 100 % 908070 6050 403020 10 % 100 90 807060 5040 302010 Carefully read Operator's Man this mac ual bef hine ore handling Observe instructions and saf rules when operating. ety psi 100 90 kPa 700 630 psi 100 90 kP 700 a630 80 70 60 50 560 490 420 80 70 60 50 560 490 420 40

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E G R U ' D T E R R A P O T S POWER PRO-TECH WARNING ACHTUNG MISE EN GARDE % 10090 80 7060 50 4030 20 10 % 10090 80 7060 50 4030 20 10 1 % 00 90 8070 60 50 4030 20 10 Y C N ORCA-IV Image Transfer Laminator Operation Manual Safety Kick Cable Reset Button Power Switch w/ Lock Reset Button Figure 1-3: Kick Cable Reset Button Machine Reset Procedure Perform this procedure whenever an emergency stop Power Switch/ button or kick cable is activated or when the power to Lockout the machine is turned on

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Safety ORCA-IV Image Transfer Laminator Operation Manual IMPORTANT IMPORTANT Do not operate the image transfer laminator near Raise the upper main roll when the image water. You can be severely shocked, electrocuted transfer laminator is not in operation. Prolonged or cause a fire. contact can damage the rolls. DANGER IMPORTANT Remove and lockout power from the image Do not leave the top roll heater on with the roll transfer laminator before servicing. You can be raised. Heat builds up in

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ORCA-IV Image Transfer Laminator Operation Manual Safety IMPORTANT IMPORTANT Do not attempt to move the image transfer Do not open the side covers of the machine. Only laminator across anything other than a flat, level a qualified service technician should remove the surface without trained and qualified riggers. covers. You can be severely shocked, You can be crushed or seriously injured. electrocuted, or crushed. The ORCA-IV Image Transfer Laminator is a large and heavy piece of equipmen

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E E G G R R U U ' ' D D T T E E R R R R A A P P O O T T S S CA L 3200 CAL 3200 4 0000 1 23 4 PRO-TECH Emergency Stop Kick Cables Located Below. MISE EN GARDE Kick or Step on to Stop Laminating Process. psi 100 kPa 700 90 80 630 560 70 60 490 420 50 40 350 280 30 20 210 140 10 70 WARNING SAFETY INSTRUCTIONS ACHTUNG SICHERHEITS- RICHTLINIEN CONSIGNES DE SÉCURITÉ % 100 90 807060 5040 3020 10 100 % 90 80 70 60 50 40 30 20 10 100 % 90 80 70 60 50 40 30 20 10 % 100 90 80 70 60 50 40 30 20 10 Y Y C C N

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E C N E G R U ' D T E R R A P O T ORCA-IV Image Transfer Laminator Operation Manual Safety The following are typical safety hazard decals used on GBC Pro-Tech machines, with a brief description (“Mean- ing” column) of each decal. Decal Meaning Decal Meaning WARNING! WARNING! WARNING SAFETY Moving parts can INSTRUCTIONS 1. Read and understand the Operation Manual and ACHTUNG crush and cut. all safety labels before operating this machine. SICHERHEITS- MISE EN GARDE 2. Only a trained person is to b

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Safety ORCA-IV Image Transfer Laminator Operation Manual Blank page. 1-8 © GBC Pro-Tech 1998 October

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ORCA-IV Image Transfer Laminator Operation Manual Installation 6HFWLRQ,QVWDOODWLRQ GBC Pro-Tech is committed to a program of ongoing IMPORTANT product improvement. As a result, we are providing The operating environment must be free of dust, these instructions so that you can ensure that your new flammable liquids and vapors. You can be ORCA-IV Laminator is properly and securely injured by inhaling chemical vapors. Vapor build unpacked, moved and installed. up or stored flammable

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Installation ORCA-IV Image Transfer Laminator Operation Manual ❏ Is there an appropriate filtered dry air supply avail- able? The machine requires filtered dry air at 1.5 cubic feet per minute (cfm), 50 liters/minute at a pressure of 100 pounds per square inch (psi) (700 kPa). The air supply must be clean (free of dirt) and dry. Moisture causes corrosion and particles block pneumatic controls. Either problem can cause the laminator to malfunction. It is the customer's responsibility to pro

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ORCA-IV Image Transfer Laminator Operation Manual Installation 4' x 6' (1.2m x 2m) Work Table on Wheels Rear Electrical Supply 38.4" (Standard (.98m) Inlet on Bottom of Machine) 50" (1.27m) Air Supply 24' (On Bottom of Machine) (7.3m) 85" (2.16m) Front 153" (3.89m) 4' x 6' (1.2m x 2m) Work Table on Wheels 20' (6m) Figure 2-6: Machine Space Requirements © GBC Pro-Tech 1998 October 2-3

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Installation ORCA-IV Image Transfer Laminator Operation Manual 8. Gently unwrap the shrink wrap from around the 8QSDFNLQJ image transfer laminator and remove the foam pro- ☞ NOTE tecting the corners of the machine. ALL SHIPMENTS ARE EX- WORKS. At our dock title passes to the buyer Please review your insurance cov- erage prior to shipment, as you are responsible for all IMPORTANT subsequent freight charges and risks. Before signing the Bill of Lading you should be sure to inspect the Do not use

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ORCA-IV Image Transfer Laminator Operation Manual Installation ☞ NOTE /HYHOLQJ A word about international shipments: As these are Tools required: heavy pieces of equipment, GBC Pro-Tech takes every precaution to ensure that our image transfer lamina- • Adjustable wrench tors are properly crated to the highest standards. • Carpenter's level (or equivalent) Before machines leave our loading dock, they are pre- treated with a VCI protective film to provide total cor- To level the laminator: rosion

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Installation ORCA-IV Image Transfer Laminator Operation Manual 6WDUWXS The first time the image transfer laminator is started and every time it is serviced you should use the follow- ing checklist to confirm that the unit is operating prop- erly and that all safety mechanisms are functioning. Startup Checklist Start the image transfer laminator and go through the following checklist. ❏ Are the emergency stop buttons working? Push down on one of the emergency stop buttons. The image transfer l

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ORCA-IV Image Transfer Laminator Operation Manual Installation ❏ Is the safety system on the doors functioning. Open any door of the image transfer laminator. The CAUTION rolls should slow to 3.0 ft/min (1 m/min) with the doors open. You should not be able to increase the Never allow loose objects (pens, knife blades, speed of the machine above 3.0 ft/min (1 m/min). jewelry, etc.) close to the machine or web paths. These objects can fall onto the web and can be ☞ Note carried through to t

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Installation ORCA-IV Image Transfer Laminator Operation Manual Blank page. 2-8 © GBC Pro-Tech 1998 October