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WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
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Copyright2005PolarisSalesInc.Allinformationcontainedwithinthispublicationisbasedonthelatestproduct informationatthetimeofpublication. Duetoconstantimprovementsinthedesignandqualityofproduction components,someminordiscrepanciesmayresultbetweentheactualvehicleandtheinformationpresentedinthis publication. Depictionsand/orproceduresinthispublicationareintendedforreferenceuseonly.Noliabilitycan beacceptedforomissionsorinaccuracies. Anyreprintingorreuseofthedepictionsand/orprocedurescontained within,w
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WELCOME ThankyouforpurchasingaPolarisvehicle, andwelcometoourworld-widefamilyof Polarisowners. Weproudlyproduceanexcitinglineofutilityandrecreational products. S Snowmobiles S All-terrainvehicles(ATVs) S RANGERutilityvehicles S Victory motorcycles 3
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WELCOME WebelievePolarissetsastandardofexcellenceforall utilityandrecreational vehicles manufacturedintheworldtoday. Manyyearsofexperiencehavegoneintotheengineering, design, anddevelopment ofyourPolarisvehicle, makingit thefinest machinewe’veever produced. Forsafeandenjoyableoperationofyourvehicle, besuretofollowtheinstructionsand recommendationsinthisowner’smanual. Yourmanual containsinstructionsforminor maintenance, but informationabout majorrepairsisoutlinedinthePolarisServiceManual andshould
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TABLEOFCONTENTS VEHICLEIDENTIFICATION NUMBERS.............................. 6 SAFETY ......................................................... 8 FEATURESAND CONTROLS ..................................... 50 OPERATION .................................................... 69 EMISSION CONTROL SYSTEMS .................................. 92 MAINTENANCEAND LUBRICATION ............................... 94 ADJUSTMENTS ................................................ 146 CLEANING AND STORAGE.................
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VEHICLEIDENTIFICATIONNUMBERS Record yourATV’s identification numbers and key numberin thespaces provided. Removethesparekey and storeit in asafeplace. Yourkey can beduplicated only by matingaPolariskeyblankwithoneofyourexistingkeys. Ifbothkeysarelost, the ignitionswitchmust bereplaced. 31XX 3 1 2 6
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VEHICLEIDENTIFICATIONNUMBERS VehicleModelNumber: FrameVIN (1)(leftside): EngineSerialNumber(2)(rightside): Key Number (3): 7
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SAFETY SafetyDecalsand Locations Warning decals havebeen placed on theATVforyourprotection. Readandfollowthe instructions ofthedecals on theATVcarefully. Ifany ofthedecals depicted in this manual differfrom thedecals on yourATV, always readand followtheinstructions ofthedecals on the ATV. Ifany decal becomes C illegibleorcomesoff, contact yourPolaris dealerto purchasea replacement. Replacement safety decals areprovided byPolarisat no charge. Thepart numberisprinted B A on thedecal. 8
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SAFETY SafetyDecals and Locations WARNING WARNING WARNING DNever operate this ATV on HILLS steeper than 25 degrees 25 °. To prevent flipover on hilly terrain, when going up or down, use throttle and brakes gradually. DREVERSE operation can be dangerous, even at lowspeeds. Steering becomes difficult. To prevent flipover, avoid sudden braking or sharp OperatingthisATVifyouareunder turns. theageof16increasesyourchance DPARKINGBRAKE may relax when used ofsevereinjuryordeath. for more than 5 minutes.
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SAFETY SafetyDecalsand Locations WARNING G 7172566 Location E F H E I D Location F 10
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SAFETY SafetyDecals and Locations ATTENTION S Operation of this vehicle without the airfilter S Specific carburetorjetting and element will severely damage the engine. adjustments are required depending on temperature and altitude. See yourOwner’s S Clean pre-filterelement often, more Manual. frequent cleaning required in dusty 7171782 conditions. Do not operate vehicle without pre-filter. Factory setting: Location G S Operation of this vehicle without engine 40_to80_ F.at0-3000feet breatherfilt
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SAFETY SafeRiding Gear Always wearclothingsuitedtothetypeofriding. ATVridingrequiresprotectiveclothing forcomfort andtoreducethechanceofinjury. 1. Helmet Wearingahelmet canprevent asevereheadinjury. WheneverridingaPolarisvehicle, always wearahelmet that meets orexceeds established safety standards. USA, Canada Approved helmets in theUSAand CanadabearaU.S. Department ofTransportation (DOT)label. Europe, Asia, Oceania 4 Approved helmets in Europe, Asiaand OceaniabeartheECE 22.05 E label. TheECEmar
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SAFETY SafeRiding Gear 2. Eye Protection Donot dependonsunglasses forpropereyeprotection. Wearshatterproofgogglesorashatterproofhelmet face shield. 1 3. Gloves Off-roadstylegloves withknucklepads arethebest for comfort andprotection. 4. Boots 2 Thebest footwearisapairofstrongover-the-calfboots 3 withheels, likemoto-crossboots. 5 5. Clothing Always wearlong sleeves and long pants to protect arms andlegs. Ridingpantswithkneepadsandajerseywith shoulderpadsprovidethebest protection. 4 13
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SAFETY OperatorSafety WARNING Failure to follow the warnings contained in this manual can result in serious injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand your owner’s manual and all warnings before o
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SAFETY OperatorSafety OperatorRestrictions This vehicleis anADULTVEHICLEONLY. Operationis prohibitedforanyoneunder16 years ofage. This categoryS (Sport)ATVis ahighperformancevehicleintendedforoff roaduseonly, forsport-typerecreationandforcompetitiveusebyoperatorswithadvanced skillsandsubstantial experience. Know Your Vehicle AstheoperatoroftheATV, youareresponsibleforyoursafety, thesafetyofothers, andthe protectionofourenvironment. Readandunderstandyourowner’smanual, whichincludes valuableinform
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SAFETY Safety Training ATVsafetytrainingisatoppriorityforPolaris. WhenyoupurchasedyournewATV, your sm dealerinstructed you on theauthorized ATV RiderCourse availabletoyouandyour eligiblefamilymembers. ThistrainingisincludedinthepurchasepriceofyourATV. Polarisstronglyencouragesyouandyoureligiblefamilymemberswhowill beridingthe sm ATV to take the ATV RiderCourse . Youwerealsoprovidedwithprintedmaterialsthat explainsafeoperatingprocedures. Youshouldreviewthisinformationonaregularbasis. sm Ifyoupurc
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SAFETY Safety Training APolaris ATVis an off-road vehicle. Familiarizeyourselfwithall lawsandregulations concerningtheoperationofthisvehicleinyourarea. Followtherecommendedmaintenanceprogram outlinedinyourowner’smanual. This program isdesignedtoensurethat all critical componentsontheATVarethoroughly inspected at specificintervals. 17
