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COUNTRY FLAME TECHNOLOGIES
BAYVUE DIRECT VENT GAS STOVE
MODEL DV 30 & DV 46
NATURAL GAS OR PROPANE CAPABLE
USA & CANADA TEST STANDARD:
Harmonized ANSI Z21.50 - 2000
CSA 2.22 – 2000, CAN/CGA 2.17
TESTED BY:
WARNOCK HERSEY
Suitable for Bedroom
Installation
WARNING: If the directions contained in this manual are not followed
exactly, a fire or explosion may result causing property damage, personal injury
or loss of life.
IF YOU SMELL
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TABLE OF CONTENTS INTRODUCTION ................................................................................................................... 3 SAFETY INFORMATION ..................................................................................................... 4 INSTALLATION, GENERAL................................................................................................ 5 PRESSURE TESTING......................................................................................
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TABLE OF CONTENTS SNORKEL VENT ......................................................................................................... 30 VERTICAL VENT........................................................................................................ 30 CATHEDRAL CEILINGS............................................................................................ 31 MAINTENANCE .........................................................................................................
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INTRODUCTION THANK YOU and CONGRATULATIONS on the purchase of a new gas appliance manufactured by Country Flame Technologies. This purchase makes you part of our family of literally tens of thousands of previous customers who have bought Country Flame’s gas and wood products over the past several decades. Country Flame shares our customer’s concerns to protect the environment, obtain value for their purchase, and know that they have purchased one of the most reliable gas products the ma
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SAFETY INFORMATION - Do not store or use gasoline or other flammables in the vicinity of this appliance. - Do not place clothing or flammable material on or near this appliance. - Due to high operating temperatures, this appliance should be located out of high traffic areas and away from furniture and draperies. - Children and adults should be alerted to the hazards of high surface temperatures and should maintain safe clearances (stay away) to avoid burns or clothing ignition. - Always
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INSTALLATION, GENERAL The Bayvue DV installation must ensure adequate combustion air and ventilation air is available for proper stove operation. Refer to the venting section for further combustion air requirements. Installation must conform to local codes and gas supplier restrictions. In the absence of local codes, an installation must conform to the current National Fuel Gas Code which at the writing of this manual is ANSI Z223.1 (reference NFPA-54 for natural gas or reference NFPA-
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Country Flame’s Bayvue DV stove must be vented vertically or horizontally through an outside wall. This appliance and all its components are tested and safe to operate when installed in accordance with the instructions contained in this manual. Read and understand all instructions before beginning installation to ensure maximum efficiency and safety is achieved. Failure to follow the instructions contained in this manual will void the warranty and may present a fire hazard. Immediately,
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The SIT 820 NOVA mV gas control value, installed in the Bayvue DV, is supplied with pressure test ports for checking input and output fuel pressures. Refer to FIGURE 27 for valve test port locations. Valve test ports are located below the off/pilot/on control knob. The right port is the OUT (Manifold Pressure) test port and the left port is the IN test port. Pressure is checked by turning the capture screw counterclockwise 2 or 3 turns and then placing tubing from the manometer over th
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FIGURE 3: CLEARANCE REQUIREMENTS A = 12 in. Clearances above grade, I = 3ft. (U.S.A) veranda, porch, deck or balcony = 6ft (Canada) Clearance to service regulator vent outlet B = 12 in. Clearances to window or door J = 9 in.(U.S.A) that may be opened = 12 in. (Canada) Clearance to non mechanical air supply C = 9 in. (U.S.A) Clearance to permanently closed inlet to building or the 12 in(Canada) window combustion air inlet to any other applian
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MINIMUM CLEARANCES The Bayvue DV is installed by maintaining minimum clearances to all combustibles including any projections such as shelves, window sills, or fireplace mantles that are located above or around the appliance. Refer to FIGURE 2, FIGURE 3, TABLE 2, and TABLE 3 for clearances. Sidewalls, both left and right sidewalls where applicable, must maintain minimum clearances to the appliance. Overheating of sidewall material or framing material can occur without proper clearanc
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Bayvue DV-46 Bayvue DV-30 NATURAL GAS 0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME MIDDLE BURNER 3/16 INCH SAME 1/4 INCH SAME REAR BURNER 3/8 INCH SAME 3/8 INCH SAME PROPANE 0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME MIDDLE BURNER FULL OPEN SAME 5/32INCH SAME REAR BURNER FULL OPEN SAME 3/8 INCH SAME TABLE 4: AIR SHUTTER ADJUSTMENT LOG PLACEMENT The ceramic logs pr
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FIGURE 5c: LOG SET (3 PIECES EACH) FIGURE 5d: LOG SET WITH EMBERS FIFGURE 5d also provides a view of a proper flame pattern for the Bayvue DV when the manifold pressure is turned to high or its maximum Btu setting. Note that the embers that are close to the log grate are glowing red. Further, these same embers have a blue flame being emitted from them. This “effect” is because the front burner is designed not only to hold the embers but also to produce a small flame that creat
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CONTROL PANEL ACCESS HI LO FAN SPEED VALVE HI LO CONTROL FAN SPEED VALVE CONTROL HI LO FLA ME COMFORT PIEZO LO HI OFF CONTROL IGNITOR FLAME COMFORT PIEZO OFF CONTROL IGNITOR Country Flam e 35.0500.00 35.0500.00 Country Flam e FIGURE 6: CONTROL PANEL The control panel is accessed through the front door of the Bayvue DV as shown in FIGURE 6. The control panel has controls that adjust the blower fan speed, adjusts the burning setting, includes the burning control, and the piezoelectric
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STEP 5 Remove the glass door, logs, and embers. Refer to the specific section for each of these items for further instructions on removal and installation of the glass door, logs, and embers. Remove the three burner retaining screws and slide the burners off the burner spud orifice holders and remove the front, middle, and rear burners. It is critical to ensure each burner is marked so the correct burner is located in the same position it was removed from. STEP 6 Remove the nine screws
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PR CONVERSION KIT BV-4604 CONTENTS: ITEM QTY PART NUMBER ITEM DESCRIPTION Regulator 1 SIT 820 NOVA mV Gas Valve GC-3906-01 Pilot Orifice 1 #35 Pilot Injector Orifice BV-4614 Front Spud Orifice 1 69 DMS LP Front Orifice Spud BV-4626 Middle Spud Orifice 1 55 DMS LP Middle Orifice Spud BV-4627 Rear Spud Orifice 1 53 DMS LP Rear Orifice Spud BV-4628 Conversion Label 1 Conversion NG to LP 35-0500-01 Instructions 1 Conversion Kit Instructions BV-4650 PR CONVERSION KIT BV-3004 CON
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A certified service technician will require one of the following Country Flame certified conversion kits, depending on the type of conversion being planned. PROPANE CONVERSION KIT To convert from natural gas to propane fuel follow conversion Steps 1 through 15 starting on this page, using one of the following conversion kits: Bayvue DV-46N to DV46P Kit BV-4604 Bayvue DV-30N to DV46P Kit BV-3004 NATURAL GAS CONVERSION KIT To convert from propane to natural gas fuel follow conversion
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STEP 5 Refer to FIGURE 8. Ensure that the rubber gasket (Item D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the supplied screws (Item E). Tighten screws securely. STEP 6 Attach the enclosed "conversion" label near the certification label. STEP 7 Re-attach all wiring to the fan control knob and the piezoelectric igniter. Replace the access panel and tighten the two screws. Replace the control knobs. STEP 8 Remove the door, the logs
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FIGURE 10: PILOT VALVE STEP 13 Refer to FIGURE 11, Note (X). The piezoelectric igniter cannot be installed incorrectly unless it is damaged. The piezoelectric igniter should be in a parallel plane to the pilot flame diffuser body. Each time the igniter button is pressed, a blue arc should occur from the piezoelectric igniter to the pilot flame diffuser body. Replace the burners, the ember tray, the logs, the embers, and the door, ensuring correct position of all components.
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STEP 14 Open the gas supply and perform gas leak test. One of the best methods used to check for gas leaks is soap bubbles. Soap bubbles are made by mixing liquid detergent with a little water and shaking vigorously to create soap bubbles. Cover the gas pipe joint or valve component with these soap bubbles. If soap bubbles grow in size or the bubbles are blown off the connection, a gas leak exists. Make necessary repairs and retest until no change in soap bubbles is seen at any joint
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FIGURE 12: BLOWER FAN FAN INSTALLATION The Bayvue DV comes standard with the fan kit installed. The Fan Kit consists of a blower system. The fan is connected to the Bayvue DV’s wiring harness. The Bayvue DV is pre-wired for and includes a rheostat (speed control), a heat activated thermo-disc and a 120 volt receptacle. The fan slips inside the back of the pedestal into two slides mounted to the bottom of the firebox. DIRECT VENT INSTALLATION GENERAL Country Flame Bayvue DV pr
