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OPERATOR’SMANUAL PH10A-X-X
RELEASED: 7-7-00
INCLUDING:OPERATION,INSTALLATION&SERVICE
REVISED: 10-15-10
(REV. M)
1”HIGHPRESSUREDIAPHRAGMPUMP
3:1RATIO(METALLIC)
READTHISMANUALCAREFULLYBEFOREINSTALLING,
OPERATINGORSERVICINGTHISEQUIPMENT.
Itistheresponsibilityoftheemployertoplacethisinformationinthehandsoftheoperator.Keepforfuturereference.
SERVICEKITS
Referto“ModelDescriptionChart”tomatchthepumpmaterialoptions.
637338 for air section repair (see page 6).
637339forfluidsectionrepair(modelsPH10
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OPERATINGANDSAFETYPRECAUTIONS READ,UNDERSTAND,ANDFOLLOWTHISINFORMATIONTOAVOIDINJURYANDPROPERTYDAMAGE. HAZARDOUSMATERIALS EXCESSIVEINLETAIRPRESSURE INJECTIONHAZARD HAZARDOUSPRESSURE STATICSPARK EXPLOSIONHAZARD factory or service center that contains hazardous material. WARNING EXCESSIVE AIR PRESSURE. Can cause pump Safe handling practices must comply with local and national damage,personalinjuryorpropertydamage. lawsandsafetycoderequirements. S Donotexceedthemaximuminletairpressureasstatedonthe S
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START-UP GENERALDESCRIPTION 1. Turn pressure control knob until motor starts to cycle. 2. Allowpumptocycleslowlyuntilitisprimedandallairispurgedfrom The1”metallicdiaphragmpumpoffershighvolumedeliveryevenatlow the fluid hose or dispensing valve. airpressures,easyselfpriming,theabilitytopumpvariousviscosityma- 3. Turnoffdispensingvalveandallowpumptostall-checkallfittings terialsandtheabilitytopasssolids(asstatedinthechartabove).The for leakage. pumpisofferedwithoptionalwettedpartsconfigurationstos
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PARTSLIST/PH10A-XXX-XXXFLUIDSECTION assembly, (150) “O” ring and (149) adapter piston. Do not disas- FLUIDSECTIONPARTS semble further unless damage is evident. Item Description (size) Qty PartNo. [Mtl] 12. Using an “O” ring pick, remove the (165) quad ring and two (164) L FluidSectionServiceKit 637339-() back-up rings from the (163) bushing. S SERVICENOTE:Removalofthe(163)bushingshouldnotbenec- V1 Rod (1) 98724-1 [C] essary,howeveritmustbecheckedforsharpedgesandremovedto n2 “O”Ring (3/32”x3/4”o.
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PARTSLIST/PH10A-XXX-XXXFLUIDSECTION 3 1 36 5 8 26, m 7 6 FORTHEAIRMOTORSECTION SEEPAGES6&7 158 m 2 4 TorqueSequence 2 j 155 1 124 125 159 j 149 150 j 148 151 153 j 152 153 j 164 165 j 163 Largestconvolusion(ripple)thisside. 154 3 j 5 7 o 6 3 j 9 n 14, l 22 19 j 21 125 j159 k126 . TORQUEREQUIREMENTS , NOTE:DONOTOVERTIGHTENFASTENERS. 15 (14)Bolt,49 -52ftlbs(66.4 -70.5Nm). (26)Bolts,120 -140in.lbs(13.6 -15.8Nm). (29)Flangenuts,280 -300in.lbs(31.6 -33.9Nm)tightenalternatelyandevenly. m.29 LUBRICATIO
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PARTSLIST/PH10A-XXX-XXXAIRMOTORSECTION n Indicatespartsincludedin637338AirSectionRepairKit. Item Description (size) Qty PartNo. Mtl Item Description (size) Qty PartNo. Mtl 101 MotorCenterBody (1) 95122-1 [A] n150 “O”Ring(1/16”x1-3/16”o.d.) (2) Y325-23 [B] n102 “O”Ring(1/16”x1”o.d.) (2) Y325-20 [B] V151 Nut (2) 94072 [C] V103 Sleeve (1) 94527 [D] 152 Cylinder (2) 94801 [Fg] 104 Plate (2) 95125 [SS] nL153 “O”Ring (1/8”x6-1/2”o.d.) (6)j Y325-259 [B] 109 Piston (1) 92011 [D] 154 AuxiliaryBody - Righ
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PARTSLIST/PH10A-XXX-XXXAIRMOTORSECTION IMPORTANT LUBRICATION/SEALANTS BECERTAINTOORIENT(115)SPACERLEGS j Apply Key-Lube grease (93706-1) MAJORVALVE AWAYFROMBLOCKINGINTERNALPORTS toall“O”rings,“U”Cups&mat- Seecrosssectiondetailfigure4. WHENREASSEMBLINGAIRSECTION. ingparts. 136 k ApplyLoctite271tothreads. j137 l ApplyLoctite572tothreads. j 111 m Refertosteps1and2of“Pilot 116 ValveReassembly”. 115 j 114 j 113 112 MAJORVALVE CROSSSECTIONDETAIL j j j j 109 110 111 112 114 113 115 116 201 l126 127 123
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TROUBLESHOOTING Productdischargedfromexhaustoutlet. S Do not use air line additives containing solvents. S Check for diaphragm rupture. S Do not spray pump off with solvents, wipe clean only. S Check tightness of bolt (14). S Check “O” rings on (111) spool in major valve. S Check (103) sleeve and (2) “O” ring on (1) rod. Airbubblesinproductdischarge. S Check (168) “O” rings on (167) pilot piston for wear. S Check connections of suction plumbing. S Check “O” rings between intake manifold and flui
