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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Model
SP100W
Contents:
Installation Instructions: page 2
Pump Specifications: page 3
Parts List/Torque Specs.: page 4
Exploded View / Kits: page 5
Trouble Shooting: page 6
Repair Instructions: page 7
Dimensions: back page
Warranty Information: back page
Updated 8/97
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., to the pump to prevent cavitation. pump is not a complicated procedure, but there are some basic steps common to all 3. The discharge plumbing from the pump pumps. The following information is to be should be properly sized to the flow rate to considered as a general outline for installa- prevent line pressure loss to the work area. It is tion. If you have unique requirements, please essential to provide a safety bypass va
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Specifications Model SP100W Volume ........................................................................................................ Up to 11.2 GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure .............................................................................................. Up to 90 PSI Maximum Speed of Crankshaft .................................................................. Up to 1
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SP100W PARTS LIST ITEM PART DESCRIPTIONS QTY ITEM PART DESCRIPTIONS QTY 1 07294 Crankcase 1 25 07317 Flinger 3 1 2 07295 Oil Filler Cap 1 27 08058 Oil Seal 3 2A 07296 Gasket, Oil Filler Cap 1 27A 08059 O-Ring 3 3 07297 Cover, Crankcase 3 27B 08060 Seal Housing 3 4 07298 O-Ring, Crankcase Cover 1 28 07319 Shim, Stud 2 5 07299 Oil Dipstick 1 29 07320 Manifold, SP100W 1 6 01009 O-Ring, Dip Stick 1 30 07335 Pressure Ring 3 7 07186 Oil Sight Glass 1 31 07336 V-Sleeve 3 8 07187 Gasket, Oil Sight Glass
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SP100W EXPLODED VIEW SP100W REPAIR KITS Plunger Packing Repair #09077 Inlet Valve Kit #09069 Qty. Part # Description Qty. Part # Description 3 07336 V-Sleeve 3 07326-0100 Inlet Spring Retainer 3 07312-0100 Valve Spring Ceramic Plunger Kit #09079 3 07327 Valve Plate Qty. Part # Description 3 06014 Valve Seat 3 07346 Ceramic Plunger 3 06015 O-Ring, Valve Seat 3 07360 Bolt Assy. (24B-E) 3 12057 O-Ring, Inlet Valve Retainer 3 07317 Flinger 3 07332 O-Ring, Inlet Plug Weep Repair Kit #09075 Discharge
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PUMP SYSTEM MALFUNCTION CAUSE MALFUNCTION REMEDY Worn packing seals The Pressure and/ Replace packing seals Broken valve spring or the Delivery Replace spring Belt slippage Drops Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair/Replace hose Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitation Check suction lines on inlet of pump for restriction
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REPAIR INSTRUCTION - SP100W SERIES 41A 44 34 35 36 1. With a 22mm socket, remove 2. Check o-ring (44) for wear and replace as necessary. Remove the the three discharge (43) and discharge spring retainer (34), valve spring (35), and valve plate (36). three inlet (41) manifold plugs. 7. Use a small slide hammer to 8. Drain the oil from the pump. firmly into the retainer with a remove valve seats (37) from wooden dowel making certain Turn the pump over to remove manifold (29). Inspect valve the fou
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SP100W DIMENSIONS GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. Five (5) years from the date of shipment for all pumps used in portable pressure washers with NON-SALINE, clean water applications. 2. Two (2) years from the date of shipment for Giant pumps used in car wash applications. 3. One (1) year from the date of shipment for all other Giant industrial and con
