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Triplex Ceramic
Plunger Pump
Operating Instructions/
Model
Repair and Service
Manual
GP6132
Contents:
Installation Instructions: page 2
Pump Specs: page 3
Exploded View: page 4
Parts List / Kits: page 5
Torque Specifications: page 5
Repair Instructions: page 6
Troubleshooting Chart: page 7
Recommended Spare Parts: page 7
Dimensions: back page
Warranty Information: back page
Updated 8/07
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. If you have unique requirem
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Specifications Model GP6132 U.S. .............................. Metric Volume ................................................................. 23.5 GPM ..................... 88.9 LPM Discharge Pressure .............................................. 3045 PSI ....................... 210 BAR Speed .......................................................................................................... 800 RPM Inlet Pressure ....................................................... -4.35 to 145 PSI
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EXPLODED VIEW - GP6132 4
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GP6132 SPARE PARTS LIST ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 13200 Crankcase 1 36 13219 Plunger Connection 3 2 13000 Oil Filler Plug Assy 1 36A 07125 Centering Sleeve 3 4 13201 Crankcase Cover 1 37 13022 Plunger Pipe 3 5 13202 O-Ring for 4 1 38 05168 Tensioning Screw 3 8 06894 Oil Dipstick 1 39 07755 Copper Ring 3 9 01009 O-Ring for 8 1 40 05192 Seal Sleeve 3 10 13133 Hexagon Screw 12 41 13222 Seal Case 3 11 06725 Spring Washer 12 41A 07721 O-Ring for 41 3 12 07109 Drain Plug
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REPAIR INSTRUCTION - GP6132 To Check Valves 1. Loosen plugs (56) and take out complete valve assemblies (51) with a slide hammer. Use a bent piece of wire to remove the o-rings (52). 2. To dismantle the valves, carefully tap the valve plate (51B) with a bolt until the valve seat (51A) is pushed out of the spacer pipe (51D). 3. Check the sealing surfaces and replace all worn parts. Check the o-rings. 4. When reinstalling the valve assemblies, particular care must be taken so that the o-ring
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REPAIR INSTRUCTION - GP6132 PUMP SYSTEM MALFUNCTIONS MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Drops Broken valve springs Replace springs Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitations Check suction lines on inlet of pump for restrictions Unloader Check for proper operation
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GP6132 DIMENSIONS (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applications, are warranted for five years from the date of shi
