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Electric Booster Water Heaters
Imperial “S”
Compact “C”
Mini-Compact “MC”
Series
Installation &
Operating Manual
I&W #07.05.001.00
Este manual contiene importante información sobre
This manual contains important safety information
seguridad concerniente al mantenimiento, uso y
concerning the maintenance, use and operation of this
product. Failure to follow the instructions contained in this operación de este producto. Cualquier falla en el
manual may result in serious injury. If you’re unable to
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CONTENTS Important Owner Information...............................i All Models......................................................17 Introduction ...........................................................i Pressure & Temperature Relief Valves .........19 Important Safety Information..............................1 Pressure Reducing Valve..............................20 Model Description................................................4 Temperature/Pressure Gauges.....................20 All Mod
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IMPORTANT SAFETY INFORMATION IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS WARNINGS Hatco has always endorsed the use of safety To avoid personal injury or damage to equipment when using a booster water heater equipment, the booster heater must be or storage-type water heater. Hatco booster installed by qualified, trained installers. heaters are shipped with a Installation must conform to
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IMPORTANT SAFETY INFORMATION IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS (CONTINUED) WARNINGS Valves supplied by Hatco are designed for FOR INSTALLING PRESSURE AND high temperature commercial operation. Do TEMPERATURE RELIEF VALVES IN ACCORDANCE WITH AMERICAN NATIONAL not substitute Hatco valves with valves STD. Z21.22-1979. Combination pressure and designed for domestic water heaters.
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IMPORTANT SAFETY INFORMATION IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. CAUTIONS CAUTIONS To assure proper operation do not use anti- To prevent electrolysis or plumbing damage siphon or check valve on the incoming water dielectric couplings should be used in line. connecting dissimilar metals, such as galvanized to copper. Do not connect the heater directly to a boiler or furnace coil or any o
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MODEL DESCRIPTIONS ALL MODELS Hatco Electric Water Booster Heaters are available in three models: Imperial, Compact and Mini- Compact. All standard models include a booster heater with low-water cut-off system, temperature/pressure relief valve, pressure reducing valve with built-in high pressure bypass, two temperature/pressure gauges and a high temperature limit safety switch. IMPERIAL MODELS “S” SERIES ® Hatco Imperial models feature a Castone tank with a 10 year limited warranty, an ON/OFF s
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SPECIFICATIONS CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 4 TO 12 kW kW Volts* Phase Amp Draw Breaker or Copper Conduit L1 L2 L3 Fuse Size Wire Size Size 4 208 1 19 19 - 30 10 1/2" (13 mm) 240 1 17 17 - 30 10 1/2" (13 mm) 480 1 8 8 - 15 14 1/2" (13 mm) 5 208 1 24 24 - 30 10 1/2" (13 mm) 240 1 21 21 - 30 10 1/2" (13 mm) 480 1 10 10 - 15 14 1/2" (13 mm) 6 208 1 29 29 - 40 8 1/2" (13 mm) 208 3 14 25 14 40 8 1/2" (13 mm) 240 1 25 25 - 40 8 1/2" (13 mm) 240 3 13 22 13 30 10 1/2" (13 mm) 380 3
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SPECIFICATIONS CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 13.5 TO 30 kW (continued) kW Volts* Phase Amp Draw Breaker or Copper Conduit L1 L2 L3 Fuse Size Wire Size Size 13.5 208 1 65 65 - 90 3 1" (25 mm) 208 3 38 38 38 50 8 1/2" (13 mm) 240 1 56.3 56.3 - 90 3 1" (25 mm) 240 3 33 33 33 50 8 1/2" (13 mm) 480 3 16.3 16.3 16.3 30 10 1/2" (13 mm) 600 3 13 13 13 20 12 1/2" (13 mm) 15 208 1 72 72 - 90 3 1" (25 mm) 208 3 41.7 41.7 41.7 60 6 3/4" (19 mm) 240 1 62.5 62.5 - 90 3 1" (25 mm) 240 3 36
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SPECIFICATIONS CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 36 to 57 kW kW Volts* Phase Amp Draw Breaker or Copper Conduit L1 L2 L3 Fuse Size Wire Size Size 36 208 1 173 173 - 225 4/0 1-1/2" (38 mm) 208 3 100 100 100 125 1 1-1/4" (32 mm) 240 1 150 150 - 200 3/0 1-1/2" (38 mm) 240 3 86.7 86.7 86.7 125 1 1-1/4" (32 mm) 380 3 54.7 54.7 54.7 70 4 1" (25 mm) 480 3 43.3 43.3 43.3 60 6 3/4" (19 mm) 600 3 34.7 34.7 34.7 50 8 1/2" (13 mm) 39 208 1 187.5 187.5 - 250 250 kcmil 2" (51 mm) 208 3 108 10
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SPECIFICATIONS SIZING CHART FOR LOW-TEMP DISHMACHINES BOOSTERS RATED AT 30°F (16°C) RISE Dishwasher Model Number Electric Compact Imperial Booster Booster American Dish AH, AH-3D, AH-3D-S, AHC, AHC-3D, AHC-3D-S, ET-A, ET-AF, ET-AH, Service ET-A-M, ET-AH-M, ET-A-3, ET-AH-3, L-90-3D, L-90-3D-K, L-90-3D-K-S, L-90-3D-S, L-90-3DC, L-90-3DC-K, L-90-3DC-K-S, L-90-3DC-S, L-90-3DW, L-90-3DW-K, L-90-3DW-K-S, L-90-3DW-S, L-90-3DWC, L-90-3DWC-K, L-90-3DWC-K-S, L-90-3DWC-S, WH, WHC . . . . . . . . . . .
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SPECIFICATIONS SIZING CHART FOR LOW-TEMP DISHMACHINES (CONTINUED) BOOSTERS RATED AT 30°F (16°C) RISE Dishwasher Model Number Electric Compact Imperial Booster Booster Jackson Conserver 24LT, 200LT, ES1000, (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6 Conserver 1, Conserver XL, ES2000 (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9 Conserver 2, Conserver XL2, ES4000 (Ecolab/Jackson) . . . . . . . . . . . . . . . .
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SPECIFICATIONS BOOSTER HEATER SIZING CHART ELECTRIC ELECTRIC COMPACT BOOSTER IMPERIAL BOOSTER Dishwasher Model Number Temperature Rise Temperature Rise 40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C) Adamation CSL-1390, CA-2, CA-3, CA-4, SLAP 44 . . . . . . . . . . . . . . . . . .C-39 . . . . . .(2)C-36 . . . . .S-39 . . . . .(2)S-36 CA, CA-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-54 . . . . . .(2)C-45 . . . . .S-54 . . . . .(2)S-45 Alvey FLC-10, SL
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SPECIFICATIONS BOOSTER HEATER SIZING CHART (CONTINUED) ELECTRIC ELECTRIC COMPACT BOOSTER IMPERIAL BOOSTER Dishwasher Model Number Temperature Rise Temperature Rise 40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C) CMA Dishmachines CMA-180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .C-12 . . . . . . .S-7 . . . . . . .S-12 CMA-44H with tank heater, CMA-66H . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .C-45 . . . . . .S-36 . . . . . .
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SPECIFICATIONS BOOSTER HEATER SIZING CHART (CONTINUED) ELECTRIC ELECTRIC COMPACT BOOSTER IMPERIAL BOOSTER Dishwasher Model Number Temperature Rise Temperature Rise 40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C) Jackson JP-24, JP-24B, JP-24F, JP-24BF . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-6 . . . . . . .S-6 . . . . . . .S-6 24B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .C-4 . . . . . . . .--- . . . .
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SPECIFICATIONS BOOSTER HEATER SIZING CHART (CONTINUED) ELECTRIC ELECTRIC COMPACT BOOSTER IMPERIAL BOOSTER Dishwasher Model Number Temperature Rise Temperature Rise 40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C) Stero SCT-44-10-LW, SCT-44-LW, SCT-66S-LW, SCT-76S-LW, SCT-76SC-LW, SCT-90S-LW . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .C-24 . . . . . .S-12 . . . . . .S-24 SC-1-2-4-LW, SC-1-6-4-LW, SC-2-4-LW, SC-5-2-4-LW, SC-5-6-4-LW, SC-6-4-LW . . . . . . . . . . . . . . .
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SPECIFICATIONS CAPACITY - IMPERIAL “S” SERIES Model kW 40°F (22°C) Rise 70°F (39°C) Rise Shipping Weight S-6 6 60 gph (227 lph) 34 gph (129 lph) 200 lbs. (91 kg) S-7 7 70 gph (265 lph) 40 gph (151 lph) 200 lbs. (91 kg) S-9 9 90 gph (341 lph) 52 gph (197 lph) 200 lbs. (91 kg) S-12 12 120 gph (454 lph) 69 gph (261 lph) 200 lbs. (91 kg) S-13 13.5 135 gph (511 lph) 77 gph (292 lph) 200 lbs. (91 kg) S-15 15 151 gph (572 lph) 86 gph (326 lph) 200 lbs. (91 kg) S-17 17.2 173 gph (655 lph) 99 gph (375 lp
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SPECIFICATIONS DIMENSIONS - IMPERIAL “S” SERIES DIMENSIONS - COMPACT “C” SERIES 4 to 18 kW DIMENSIONS - COMPACT “C” SERIES 24 to 57 kW Form No. EBOOSTERM-0406 15
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SPECIFICATIONS DIMENSIONS - MINI-COMPACT “MC” SERIES INSTALLATION WARNING LOCATION To avoid personal injury or damage to For the most effective operation, install the booster equipment, the booster heater must be installed heater as close as possible to the commercial by qualified, trained installers. Installation must dishwasher. The location must have a solid conform to all local electrical and plumbing foundation along with being clean and dry. Adequate codes. Check with your local plumbing
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INSTALLATION ALL MODELS Booster Heaters are shipped with most components pre-assembled. Care should be taken when unpacking shipping carton to avoid damage to unit and components enclosed. Components are shipped with the heater unit. (See Figure 7.) 1. Remove unit from box. 2. Remove information packet. To prevent delay in obtaining warranty coverage, fill out and mail in the warranty card to Hatco. Figure 4. Installing Legs 3. Remove tape and protective packaging from all surfaces of unit. 4. I
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INSTALLATION Leg Pressure Reducing Valve One set of four legs supplied with all Imperial and Mini- One pressure reducing valve with built-in bypass supplied Compact Booster Heaters. (All Compact 4-57 kW units with all boosters. supplied with either a set of legs or mounting brackets.) Pressure Reducing Valve, Iron, Part No. 03.02.004.00 Plastic leg, Part No. 05.30.069.00 Pressure Reducing Valve, Brass (optional), Stainless Steel, Part No. 05.30.070.00 Part No. 03.02.015.00 Mounting Brackets wi