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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 1of 29
POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO
DOCUMENT NBR. : REVISION: EFFECTIVE
PED-010 1 08-24-2004
DATE:
POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO
ELECTRO-SUBMERSIBLE PUMP
PUMP TYPE: TBM 200 LH ( 8" ) TYPE ( )
POLARIS PART NBR.: 700.200.05.
HP / V / Hz / Poles: / / /
INSULATION: F H SUPER H
EXPLOSION PROOF: Y N
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 2of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0 MECHANICAL INSTALLATION 4.1 RECEIVING INSPECTION 4.2 STORAGE 4.2.1 NEW PUMP AND EQUIPMENT STORAGE 4.2.2 USED PUMP STORAGE 4.2.3 SPARE PARTS STORAGE
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: SECTION 6.0 OPERATION 6.1 PRE START UP CHECK 6.2 PUMP START UP 6.3 PUMP SHUT DOWN 6.4 TROUBLE SHOOTING SECTION 7.0 WET END INSTALLATION 7.1 TBM 200 LH - Type PHO - Open Suction, Strainer 7.2 TBM 200 LH - Type PBO - Open Suction, Strainer, Solids Mixer Attachment 7.3 TBM 20
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 4of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance. However, parts will wear and need replacing eventually. The period between maintenance will greatly depend on the service and your maintenance program. Series TB
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 2.0 WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and specifications accepted in writing by Seller, will be free from defects in material and workmanship, will be merchantable and will perform in accordance with the detailed specifications accep
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 3.0 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual. When required information cannot be found in this manual, contact the nearest POLARIS PUMPS representative. This instruction book should be read completely before starting installati
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 7of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 4.0 INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and POLARIS PUMPS. A copy of this manual is included in the shipment. Put this manual a safe, accessible place for ready
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 8of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected. All unpainted metal surfaces should be coated with grease or suitable protectant. All previously painted parts should be touched up or repainted. Reassemble the pump as per Sections 7.0 and s
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 9of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 4.5 PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assembly. Verify the weight of your specific pump before making lifting cable or chain selection. See relevant general arrangeme
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 10of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the outboard mechanical seal is automatically supplied if the pump is running. Be aware that if the pump is operated in applications where the sump can be pumped dry, a minimum water level must be present to prevent the mechanical seal from
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 11of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnects, etc., should be performed by qualified personnel. Check that main line voltage and frequency agree with the specification
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 12of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 6.0 OPERATION 6.1 PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service. The following procedures should be adhered to as a minimum. • POWER SUPPLY Double-check and confirm that the power supply voltage and frequency match with the pump da
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 13of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 6.2 PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses. If flexible hoses are used, make sure that they are not pinched since the pressure developed by the pump may not be enough to force them open. Lower the pump slowly into the material to be
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 14of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 6.3 PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping. Lift the pump into clear fluid for as long as it takes to flush the entire system of any slurry. IMPORTANT If you operate and store your pump in environments subject to below-freezing t
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 15of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 6.4 TROUBLE SHOOTING 6.4.1 FAULT TRACING To carry out fault tracing on electrical equipment, a multi-meter, test lamp and wiring diagram are required. Fault tracing must be done with the power disconnected unless checks cannot be performed without power to the motor. If a fault is detected, be
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 16of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: - FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUALLY Check for faulty level-control system components (start or high water sensors). Clean or replace as required. Check for faulty control equipment. Check that all connections are intact. Check relay and actuator windings. Test actuator swit
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 17of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: - PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfactory and is capable of emptying the sump to the control stop level, check for leakage in discharge piping and connections. Leakage water may be re-circulated back into the sump. Check that the impeller or suction is
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 18of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: - PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems. Check your system set-up: Verify that all piping connections are tight and that there are no leaks in the discharge line. Check that any valves are fully open and operable and the discharg
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 19of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 7.0 WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective coatings as required. Inspect the motor module for any visual damage paying particular attention to the shaft end and mechanical seal. Remove any protective coatings from the sh
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 20of 29 POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO DOCUMENT NBR. : REVISION: EFFECTIVE PED-010 1 08-24-2004 DATE: 7.1 TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize" to the motor shaft end. Position Flinger Gasket (Item 060.2) onto shaft. Insert Drive Key (Item 113) into the key seat. Slide Flinger (Item 110) onto the shaft. Position Impeller Gasket (Item 060.1) against the Impeller flinger.
